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Computers in Industrial Manufacturing
The role of computer in manufacturing may be broadly classified into two
groups:
1. Computer monitoring and control of the manufacturing process.
2. Manufacturing support applications, which deal essentially with the
preparations for actual manufacturing and post-manufacture operations.
operations.
Computers in Manufacturing
• Second category: The types of support that can be
envisaged are:
• Computer aided design and drafting,
• Computer aided engineering,
• Computer aided manufacturing,
• Computer aided process planning,
• Computer aided tool design,
• Computer aided NC part programming,
• Computer aided scheduling,
• Computer aided material requirement planning, etc.
 The need of following requirements  the use of low-cost but powerful
computers:
 Quality manufacturing
 Short lead times
 Short product lives
 Increasing awareness of consumer for quality product
 The influence of computers in manufacturing environment is shown in next slide.
 The role of computers in manufacturing:
 Computer monitoring and controlling of the manufacturing process
Monitoring and controlling functions in manufacturing
 Manufacturing support applications
Related to actual-manufacturing and post-manufacturing operations
 Computer monitoring and controlling of the manufacturing process
 Build-in specifications in computer memory initiates suitable actions for the purpose of regulating
process through the monitor of parameters. Alternately, this can be done by a human operator
Computer Aided
Design (CAD)
Manufacturing
Systems
Computer Aided
Manufacturing
(CAM)
Business Data
Processing System
Manufacturing Support Applications
The use of computers:
 CAD (Computer Aided Design) – To develop geometric model of the product such that the geometric
and manufacturing requirements can be examined.
 CADD (Computer Aided Design and Drafting) – Combining CAD function with drafting to generate the
production drawings of the part for the purpose of downstream processing.
 CAE (Computer Aided Engineering) – To support basic error checking, analysis, optimization,
manufacturability, etc. of a product.
 CAM (Computer Aided Manufacturing) – To develop the Computer Numerical Control part programs for
machining and other processing applications.
 CAPP (Computer Aided Process Planning) – To generate the process plans for the complete
manufacturer of products and parts.
 CATD (Computer Aided Tool Design) – To develop the tools for manufacturer such as jigs and fixture,
dies and moulds.
 CAP (Computer Aided Planning) – For the purpose of planning functions such as material requirement
planning, computer aided scheduling, etc.
 CAQ (Computer Aided Quality Assurance) – For the purpose assessing the inspection methods and
developing quality control and assurance functions.
 CAT (Computer Aided Testing) – As the software tools that can take a system through its various
phases of operations and examine the response against the expected results.
Computers in Manufacturing
• Reduction of design costs by 15-30%
• Reduction of the in-shop time of a part30-60%
• Increase of productivity by 40-70%
• Better product quality,reduction of scrap 20-50%

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Role of computers in mfg

  • 1. Computers in Industrial Manufacturing The role of computer in manufacturing may be broadly classified into two groups: 1. Computer monitoring and control of the manufacturing process. 2. Manufacturing support applications, which deal essentially with the preparations for actual manufacturing and post-manufacture operations. operations.
  • 2. Computers in Manufacturing • Second category: The types of support that can be envisaged are: • Computer aided design and drafting, • Computer aided engineering, • Computer aided manufacturing, • Computer aided process planning, • Computer aided tool design, • Computer aided NC part programming, • Computer aided scheduling, • Computer aided material requirement planning, etc.
  • 3.  The need of following requirements  the use of low-cost but powerful computers:  Quality manufacturing  Short lead times  Short product lives  Increasing awareness of consumer for quality product  The influence of computers in manufacturing environment is shown in next slide.  The role of computers in manufacturing:  Computer monitoring and controlling of the manufacturing process Monitoring and controlling functions in manufacturing  Manufacturing support applications Related to actual-manufacturing and post-manufacturing operations  Computer monitoring and controlling of the manufacturing process  Build-in specifications in computer memory initiates suitable actions for the purpose of regulating process through the monitor of parameters. Alternately, this can be done by a human operator
  • 4. Computer Aided Design (CAD) Manufacturing Systems Computer Aided Manufacturing (CAM) Business Data Processing System
  • 5. Manufacturing Support Applications The use of computers:  CAD (Computer Aided Design) – To develop geometric model of the product such that the geometric and manufacturing requirements can be examined.  CADD (Computer Aided Design and Drafting) – Combining CAD function with drafting to generate the production drawings of the part for the purpose of downstream processing.  CAE (Computer Aided Engineering) – To support basic error checking, analysis, optimization, manufacturability, etc. of a product.  CAM (Computer Aided Manufacturing) – To develop the Computer Numerical Control part programs for machining and other processing applications.  CAPP (Computer Aided Process Planning) – To generate the process plans for the complete manufacturer of products and parts.  CATD (Computer Aided Tool Design) – To develop the tools for manufacturer such as jigs and fixture, dies and moulds.  CAP (Computer Aided Planning) – For the purpose of planning functions such as material requirement planning, computer aided scheduling, etc.  CAQ (Computer Aided Quality Assurance) – For the purpose assessing the inspection methods and developing quality control and assurance functions.  CAT (Computer Aided Testing) – As the software tools that can take a system through its various phases of operations and examine the response against the expected results.
  • 6. Computers in Manufacturing • Reduction of design costs by 15-30% • Reduction of the in-shop time of a part30-60% • Increase of productivity by 40-70% • Better product quality,reduction of scrap 20-50%