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The pavement expert
The pavement expert
BANTONO, CAINTOY, LIPIO, MAGLASANG,
PRESENTERS:
PRESENTERS:
ERROL MARC LOUIE DENZEL JUSSINE
MARQUEZO, PALAD, SULTAN,
PRESENTERS:
PRESENTERS:
GERALD JOTER GENESIS KIRBY
Understand the composition of asphalt
Understand the composition of asphalt
Comprehend the production process of Asphalt
Comprehend the production process of Asphalt
Recognize the types and applications of asphalt
Recognize the types and applications of asphalt
Learn about asphalt pavement design
Learn about asphalt pavement design
Understand asphalt testing and quality assurance
Understand asphalt testing and quality assurance
Develop critical thinking and problem-solving skills in
Develop critical thinking and problem-solving skills in
asphalt engineering
asphalt engineering
At the end of the presentation the students
At the end of the presentation the students must:
must:
a brief history of Asphalt
The use of asphalt by humans can be
traced back to approximately 6000 B.C.
Asphalts were used as cements to hold
stonework together in boat building
and as waterproofing in pools and
baths.
The Egyptians made use of asphalt in
the mummification process and as a
building material.
The Greeks and Romans used burning
asphalt as a military weapon.
The asphalt used by these ancient
civilizations was natural asphalt formed
when crude petroleum oils rose to the
earth’s surface and formed pools.
The largest pool of natural asphalts are
the Bermudez deposit in Venezuela and
the asphalt lake on the island of
Trinidad.
An area of about 445
hectares, it is bigger
than the Pitch Lake
by area but smaller
in terms of volume.
A depth of between
4.9 feet and 6.6 feet.
Largest natural
asphalt deposit in
the world.
Holds about 10
million tons of
asphalt and is
approximately 250
feet deep.
They can be found on all types of
construction projects, from buildings to
highways and heavy construction.
They are used in roofing systems,
sealants and coatings, and in
pavements.
Strong cements, durable, highly
waterproof, readily adhesive, and highly
resistant to the action of most acids,
alkalis, and salts.
Mixtures of hydrocarbons of natural or
pyrogenous origin or combinations of
both, frequently accompanied by their
nonmetallic derivatives.
The liquid binding agent that holds
asphalt together.
A dark brown to black cementitious
material, solid or semisolid in
consistency.
A mixture of aggregates such as stone
and sand mixed with bitumen as a
binding agent.
A dark brown to black cementitious
material, solid or semisolid in
consistency.
Generally produced as a by-product of
coke or of heating coal.
Coal tars are highly effective in
resisting the degradation to pavements
from the contamination caused by
petroleum-based (oil or gasoline)
products.
Even though natural asphalt does occur,
the majority of asphalt used in construction
today is distilled from petroleum crude oil.
Asphalt “binders,” sometimes called
“cements,” are the bituminous glue that
has been used for many years.
80%
20%
Asphalt used in the
manufacture of
roofing materials and
systems, and
miscellaneous areas
such as metal
coatings and
waterproofing.
Asphalt used in
paving and
related industries.
Petroleum crude oils are generally classified on
the basis of their crude oil content.
Asphaltic base crude (almost entirely asphalt)
Paraffin base crude (contains paraffin but no
asphalt)
Mixed base crude (contains both paraffin and
asphalt)
At cold temperatures asphalt is a very
hard brittle material. As the
temperature of the asphalt is increased,
it softens, and at its higher storage
temperature, approximately 300°F, it
becomes a liquid.
The penetration test was popular
because it yielded information about
the “stiffness” of asphalt, with
predictable outcome in terms of
performance.
Penetration was measured as the actual
depth of penetration (measured in mm)
a loaded pin of 100 g would make in a
small sample of asphalt binder at a
stated temperature, for a specified time
period, typically 5 seconds.
Since Hot Mix Asphalt (HMA) pavement
failures were widespread across the
country, the Strategic Highway
Research Program (SHRP) produced
testing protocols to characterize
asphalt binders.
The Superpave binder (asphalt) are
evaluated at the expected highest and
lowest pavement temperatures.
For example: PG 64-22
PG represents performance grade
64 is the highest pavement
temperature in degrees Celsius (147°F)
-22 the lowest pavement temperature
in degrees Celsius (-8°F)
The asphalt binder is tested using new
equipment and test procedures as
described in the American Association of
State Highway and Transportation Officials
(AASHTO) standards.
Various pieces of equipment are used to
measure stress–strain relationships in the
binder at the specified test temperatures.
Dynamic Shear Rheometer (DSR)
Bending Beam Rheometer (BBR)
Direct Tension Tester (DTT)
Used to measure the high temperature
and intermediate temperature properties
of the asphalt binder.
An asphalt binder sample is placed
between metal plates and a torsional load
is applied to the binder at the specified
temperature.
Used to measure the low temperature
stiffness properties of the binder.
A beam of asphalt is subjected to three-
point loading in a low temperature bath at
10°C above the expected low pavement
temperature.
Used to measure the fracture strength and
strain at failure of the binder.
A small binder sample is placed on pins
and tested by pulling in direct tension at a
constant strain rate of 1 mm per min.
Not part of Superpave characterization but
still in use today.
Used to determine the flash point of
asphalt binder.
A brass cup is filled with the proper sample
amount of asphalt binder and heated at a
specified rate of temperature increase.
Generated routinely to ensure asphalt
binders meet all of the specifications of
AASHTO M320.
The use of asphalt emulsions, in
addition to the use of recycled asphalt
pavement (RAP) and warm mix asphalt
(WMA), helps preserve natural
resources and limit emissions.
Emulsified asphalts are asphalts that are
suspended in water.
They are produced by shearing the hot
asphalt binder into minute globules and
dispersing them in water that is treated
with an emulsifying agent.
If the asphalt globule has a negative
charge, the emulsion produced is
classified as anionic.
When the asphalt globule has a positive
charge, the emulsion is classified as
cationic.
Used to measure the consistency
properties of anionic and cationic
emulsions.
2 testing temperatures are used (77 and
122°F), depending on the viscosity
characteristics of the specific type and
grade of asphalt emulsion.
Used to determine the relative proportions
of asphalt cement and water in the asphalt
emulsion.
A 200-g sample of emulsion is distilled to
500°F.
Detects the tendency of asphalt globules
to “settle out” during storage of emulsified
asphalt.
Provides the user with an element of
protection against separation of asphalt
and water in unstable emulsions.
Complements the settlement test and used
to determine quantitatively the percentage
of asphalt cement present in the form of
pieces, strings, or relatively large globules.
1000 g of asphalt emulsion is poured
through a U.S. standard No. 20 sieve.
Anionic emulsified asphalts, the sieve and
retained asphalt are rinsed with a mild
sodium oleate solution.
Cationic emulsified asphalts are rinsed with
distilled water.
After rinsing, the sieve and asphalt are
dried in an oven, and the relative
amount of asphalt retained on the sieve
is determined.
Used only for rapid- and medium-setting
grades of anionic asphalt emulsions.
Indicates the relative rate at which
colloidal asphalt globules coalesce (or
break) when spread in thin films on soil
or aggregate particles.
A 100-g sample is thoroughly mixed with
a calcium chloride solution.
The mixture is then poured over a No. 14
sieve and washed.
The degree of coalescence is determined
from the amount of asphalt residue
remaining on the sieve.
Performed by adding 100 ml of emulsion
diluted to 55 percent residue with water to 50
g of high, early strength portland cement with
stirring for thorough mixing.
Additional water is stirred in then washed over
a No. 14 sieve, the percentage of coagulated
material retained on the sieve is determined.
Determines the ability of an emulsified asphalt
to do the following:
Coat an aggregate thoroughly.
Withstand mixing action while remaining
as a film on the aggregate.
Resist the washing action of water after
mixing is completed.
Intended to aid in identifying asphalt
emulsions that are suitable for mixing with
coarsegraded aggregate intended for job use.
A 465-g air-dried sample of aggregate that is
to be used on a project is mixed with 35 g of
emulsified asphalt for 5 minutes.
One-half of the mixture is removed from the
pan and placed on absorbent paper, and the
percentage of coated particles is determined.
The remaining mixture in the pan is carefully
washed with a gentle spray of tap water and
drained until the water runs clear.
This mixture is then placed on absorbent
paper and the percentage of coated
aggregate particles is determined.
--------
Have sufficient total thickness and internal
strength to carry expected traffic loads.
Prevent the penetration or internal accumulation
of moisture.
Have a top surface that is smooth and resistant to
wear, distortion, skidding, and deterioration by
weather and de-icing chemicals.
1.
2.
3.
Spread of
wheel load
through
pavement
structure.
(Courtesy The
Asphalt
Institute)
General term applied to any
pavement that has a surface
constructed with asphalt.
Consists of a surface course (layer) of mineral
aggregate, coated and cemented with asphalt and
one or more supporting courses, which may be of the
following types:
Asphalt base, consisting of asphalt–aggregate
mixtures
Crushed stone (rock), slag, or gravel
Portland cement concrete
Old brick or stone block pavements
--------
There is no standard
thickness for a pavement.
However, the Asphalt
Institute has published
general guidelines to be used
for parking areas and
driveways.
Required total thickness for
roadways and airfields is
determined by engineering
design procedure, which
considers the following
factors:
1. Determine the expected traffic load or traffic load analysis.
2. Evaluate the soil conditions
3. Determine the design life
4. Select an appropriate pavement design method
5. Perform pavement design calculations
6. Consider other factors
7. Verify design with local regulations and standards
8. Conduct field testing
The weight and volume of traffic
that a road is expected to carry
initially and throughout its
design life influence the
required thickness of asphalt
pavement structure, as well as
mix selection and mix design.
Traffic for many years was
evaluated by using annual
average daily traffic (AADT)
data.
The Superpave system
introduced evaluation of traffic
in terms of equivalent single
axle loads (ESALs).
There are several methods for evaluating or estimating the
strength and supporting power of a subgrade, including
the
following:
1. Loading tests in the field on the
subgrade itself; for example, the
plate bearing test uses large circular
plates loaded to produce critical
amounts of deformation on the
subgrade in place.
2. Loading tests in a laboratory using representative samples
of the subgrade soil. Some commonly used tests are:
California bearing ratio
(CBR) test
Hveem stabilometer
test
Triaxial test
3. Evaluations based on classification of soil by identifying
and testing the constituent particles of the soil. Four
wellknown classification systems are
American
Association of
State Highway and
Transportation
Officials (AASHTO)
Classification
System
Unified Soil
Classification
System
3. Evaluations based on classification of soil by identifying
and testing the constituent particles of the soil. Four
wellknown classification systems are
Corps of
Engineers,
U.S. Army
U.S. Federal
Aviation
Administration
(FAA) method.
The overall objective for the design of asphalt paving
mixes is to determine an economical blend and gradation
of aggregates and asphalt that yields a mix having the
following:
1. Sufficient asphalt to ensure a durable pavement.
2. Sufficient mix stability to satisfy the demands of
traffic without distortion or displacement.
3. Sufficient voids in the total compacted mix to allow
for a slight amount of additional compaction under
traffic loading without flushing, bleeding, and loss of
stability, yet low enough to keep out harmful air and
moisture.
4. Sufficient workability to permit efficient placement
of the mix.
Marshall method
The Marshall method utilizes a
“hammer” to produce bulk density
(unit weight) specimens for analysis of
air voids. The method also utilizes
analysis of “stability and flow” as a
predictive indicator of a mixture’s
performance.
The Hveem method is still in use in a few
states, mostly in the West. The Hveem
system also evaluates asphalt mixtures in
terms of air voids, and like the Marshall
method measures stability, using the
Hveem stabilometer.
Hveem Method
Superpave
The Superpave (superior performing
asphalt pavements) was the outcome
of the above-mentioned research
conducted in the early 1990s. A
majority of state highway agencies
use the Superpave system today.
--------
Asphalt concrete paving
mixtures prepared in a hot
mix plant are known as hot
mix asphalt or HMA. HMA is
considered the highest
quality type of asphalt
mixture.
WMA or warm mix asphalt is
a variation of HMA that
allows for a lower mixing
and compaction
temperature compared to
traditional hot mix.
The aggregate may be partially
dried and heated or mixed as it
is withdrawn from the stockpile.
These mixes are usually referred
to as cold mixes, even though
heated aggregate may have
been used in the mixing
process.
Asphalt mixtures made with
emulsified asphalt and some
cutback asphalts can be
spread and compacted on
the roadway while quite
cool. Such mixtures are
called cold-laid asphalt
plant mixes.
Emulsified asphalt and many
cutback asphalts are fluid
enough to be sprayed onto
and mixed into aggregate at
moderate- to warm-weather
temperatures. When this is
done on the area to be paved,
it is called mixed-in-place
construction.
A slurry seal is a thin asphalt
overlay applied by a continuous
process machine to worn
pavements to seal them and
provide a new wearing surface.
Slurry seals are produced with
emulsified asphalts.
--------
Asphalt pavement recycling combines reclaimed
pavement materials with new materials to produce
asphalt mixtures that meet normal specification
requirements. The most common methods of
pavement removal include ripping and crushing
and cold milling or planing of the existing
pavement.
The materials produced
by these methods are
classified as reclaimed
asphalt pavement (RAP)
or reclaimed aggregate
material (RAM).
The amount of reclaimed asphalt pavement that
can be used in the recycled mix depends on:
(1) the moisture content and stockpile temperature
of the reclaimed material,
(2) the required temperature of the recycled mix,
(3) the temperature of the superheated aggregate.
If optimum conditions exist, as much as 40 percent.
--------
Asphalt surface treatment
A sprayed-on application of asphalt to a wearing
surface,with or without a thin layer of covering
aggregate.
such surface treatments are 1 in. or less in
thickness.
improve or restore the waterproof condition of the
old pavement surface.
Surface treatments that have
waterproofing or texture improvement,
or both, as their main purpose are
called seal coats.
Tack coats
is a thin spread of asphalt that are used to bond asphalt layers to a
portland cement concrete base or old brick and stone pavements.
Its purpose is to serve as a transition from the
granular material to the asphalt layer and bind them
together.
Prime coats
--------
Calculation for mixture's air voids:
Types of asphalt
plant
Portable plant
Stationary plant
BATCH PLANT
Continuous type-mixing
PLANT
Storage of hot-mix asphalt
--------
The unit of measure for the purchase of asphalt
concrete is the ton (2000 lb). Therefore, the
number of tons of asphalt concrete required to
complete a paving job must be deter- mined.
The quantities are usually deter- mined using a
rule of thumb which states that 1 ton of asphalt
concrete will cover 80 sq ft, 2 in. thick.
Larger paving estimates
are based on the unit
weight of the asphalt
concrete. Asphalt
concrete’s unit weight will
range from 140 to 150 lb
per cu ft.
A rule of thumb for quickly calculating quantities
of HMA uses a conversion factor of 110 pounds
per square yard per 1" of HMA.
For example:
For an area a total of 100 sq yd at 3" deep, the
quan-tity of HMA to be reordered would be
determined as follows:
--------
The following roadway surfaces are generally
considered unpaved:
1. Compacted subgrade
2. Improved subgrade
3. Untreated base
4. Nonsurfaced aggregate roadway
It can be achieved
through the use of heavy
equipment, such as rollers
and compactors, and by
adding moisture to the soil
to improve its density.
is a subgrade that has been
modified or stabilized to improve
its strength and stability. This is
often done by adding materials
such as gravel, crushed stone, or
cement to the soil to increase its
load-bearing capacity.
refers to the foundation layer of
a road or driveway that is not
coated with any additional
materials such as asphalt or
concrete. It typically consists of
a compacted layer of gravel or
crushed stone, which provides
support and stability for the
surface layer.
a type of road that is made of
natural or crushed stone, gravel,
or other similar materials. It is
typically used in areas where the
traffic volume is low
Bases that have been treated or stabilized with
either asphalt or portland cement are considered
paved surfaces
A subgrade is the native or improved soil surface on
which pavement or other construction is built. It
provides a stable foundation and distributes the
weight of the structure evenly to prevent settlement
or heaving. Proper preparation of the subgrade is
essential for the durability and longevity of any
construction project.
--------
Durable surfacing of a road, airstrip, or similar
area. The primary function of a pavement is to
transmit loads to the sub-base and underlying
soil.
Basically, all hard surfaced pavement types can
be categorized into two groups, flexible and rigid.
are areas of road surface that have cracked, worn away, and eventually
formed a hole.
FLEXIBLE-TYPE PAVEMENTS
Flexible pavement has very low flexural strength
and is flexible in its structural action under
vehicle loads.
Flexible pavements are constructed in many
layers using bituminous materials like asphalt.
The top layer is supposed to sustain maximum
compressive stress whereas the lower layers will
experience a lesser magnitude of stress.
is a light application of
emulsified asphalt diluted with
water and sprayed over the
surface.
It is used to seal old pavements
having small cracks before
overlaying.
is a mixture of emulsified
asphalt, fine aggregate, and
mineral filler, with water added
to produce a slurry
consistency.
Larger cracks warrant having
the surface treated with an
emulsion slurry seal.
rigid-type PAVEMENTS
are generally more expensive and difficult to install and
maintain.
They’re made out of a cement concrete with a base and
sub base. Unlike flexible pavement, rigid pavements have
a high flexural strength, making every layer virtually
immune to bending under pressure.
There’s no grain to grain load transferring, which
essentially means that the top layer of concrete absorbs
most of the pressure and weight from traffic or any other
external factors.
--------
Close cooperation between the paving crew and the asphalt
plant is essential in securing a satisfactory and uniform job.
A fast means of communication should be established
between the paving operation and the asphalt plant so that
any change in the mixture can be made promptly.
Every truckload of material should be observed as it arrives.
The mix temperature should be checked regularly. If it is not
within specified tolerance, the mix should not be used.
1. Too hot: Blue smoke rising from the mix usually indicates an
overheated batch.
2. Too cold: A generally stiff appearance, or improper coating of
the larger aggregate particles, indicates a cold mixture.
3. Too much asphalt: When loads have been arriving at the
spreader with the material domed up or peaked and suddenly a
load appears lying flat, it may contain too much asphalt. Excessive
asphalt may be detected under the screed by the way the mix
slacks off.
4. Too little asphalt: A mix containing too little asphalt generally
can be detected immediately if the asphalt deficiency is severe.
5. Nonuniform mixing: Nonuniform mixing shows up as spots of
lean, brown, dull-appearing material within areas having a rich,
shiny appearance.
6. Excess coarse aggregate: A mix with excess coarse aggregate
can be detected by the poor workability of the mix and by its
coarse appearance when it is on the road. Otherwise, it resembles
an overrich mix.
7. Excess fine aggregate: A mix with an excess of fine aggregate
has a different texture from a properly graded mix after it has
been rolled. Otherwise, it resembles a lean mix.
8. Excess moisture: Steam rising from the mix as it is dumped into
the hopper of the spreader indicates moisture in the mix. It may
be bubbling or popping as if it were boiling. The mix may also foam
so that it appears to have too much asphalt.
9. Miscellaneous: Segregation of the aggregates in the mix may
occur because of improper handling and may be serious enough
to warrant rejection.
Spreading and compacting asphalt mixtures is
the operation to which all the other processes
are directed.
Asphalt mix is brought to the paving site in
trucks and deposited directly into the paver
or in windrows in front of the paver
FIGURE 3–25. Paver with extended
screed placing asphalt concrete.
(Courtesy Advance Testing Company)
FIGURE 3–26. Flow of materials through
a typical asphalt paver.
(Courtesy of Caterpillar Inc.)
The asphalt paver spreads the mixture in a
uniform layer of desired thickness and shape,
or finishes the layer to the desired elevation
and cross section, ready for compaction.
Modern pavers are supported on crawler
treads or wheels.
FIGURE 3–27. Flow of material through a
tow-type paver.
(Courtesy The Asphalt Institute)
The increasing use of asphalt in construction
has resulted in an increased number of
related projects in which asphalt mixes are
used.
breakdown or initial rolling
intermediate rolling
finish rolling
Rolling consists of three consecutive phases:
The degree or amount of compaction
obtained by rolling is determined by Density
tests.
Test method, Specific Gravity of Compressed
Bituminous Mixtures (AASHTO T166)
The density of an asphalt concrete mix is
determined by laboratory tests to be 148.9 pcf.
The density of a field core taken from a section of
compacted pavement by test is 146.2 pcf.
FIGURE 3–32. Nuclear Density test on compacted pavement.
(Courtesy Advance Testing Company)
The asphalt distributor is used to apply either a prime
coat or a tack coat to the surface to be paved.
Prime coats are applications of liquid asphalt to an
absorbent surface such as granular base.
Tack coats are very light applications of liquid asphalt
to an existing paved surface which is thoroughly
cleaned.
FIGURE 3–33. Bituminous distributor truck.
(Courtesy The Asphalt Institute)
May be used to spread asphalt plant mixes, for
example, in the placement of leveling courses.
A leveling course is a thin layer of asphalt plant mix
placed under a pavement’s wearing surface.
Windrows of asphalt plant mixes are sometimes placed
in the roadway and in front of the asphalt paver.
An elevator attachment fixed to the front end of the
paver picks up the asphalt mix and discharges it into
the hopper.
Used for controlling the amount of material for leveling
courses spread by a motor grader.
Rakes
Shovels
Lutes
Tool heating torch
Adequate hand tools and proper equipment for cleaning
and heating them should be available for the paving
operation.
Incidental tools include the following:
Cleaning equipment
Hand tampers
Small mechanical vibrating compactors
Blocks and shims for supporting the screed of the
paver when beginning operations
Rope, canvas, or timbers for construction of joints at
ends of runs
Joint cutting and painting tools
Straightedge
ASPHALT
has preservative and
waterproofing
characteristics
THE UNIT MEASURE FOR
ROOFING MATERIALS IS 100 SQ
FT (1 SQUARE)
SATURANT ASPHALT (softening point varies
from 100° to 160°F)
COATING ASPHALT (softening point may run
as high as 260°F)
The sheet material used in the production of roofing
products:
organic felt sheet, or
inorganic glass fiber mat
organic felt sheet inorganic glass fiber mat
governed by ASTM D225
organic shingles have higher tear and nail-
withdrawal strengths
are governed by ASTM D3462
Organic Felt Sheet
Inorganic Glass Fiber Mat
both standrds require the shingles to pass tear-strength
and nail withdrawal tests
Shingles are manufactured in many colors and
profiles.
Architectural shingles have a random pattern
and are easier to install than the 3-tab shingle
because the alignment is not a problem.
Cellulose fibers from rags,
paper, and wood are
processed into a dry felt
The glass fiber mat
comprises continuous or
random thin glass fibers
bonded with plastic
binders.
are coated and impregnated with asphalt in one
operation.
are impregnated with the saturant first and then
coated with the coating asphalt.
Glass mats
Felt sheets
Finely ground mineral stabilizers give the coating
increased weathering resistance and increased
resistance to shattering in cold weather.
Certain asphalt roofing products are coated with
mineral aggregate granules.
The granules protect the coating asphalt from light
and offer weathering protection.
The mineral granules increase the fire resistance of
asphalt roofing.
The manufacturer distributes finely ground talc or mica powder on the
surfaces of rolled roofing and shingles to prevent their sticking together
before they are used.
During production, the materials are rigidly inspected to ensure conformance
with standards. Some important items checked are the following:
Saturation of felt to determine the quantity of saturant and efficiency of
saturation
Thickness and distribution of coating asphalt
Adhesion and distribution of mineral granules
Weight, count, size, coloration, and other characteristics of the finished
product before and after it is packaged.
The installation of asphalt roofing usually requires small
amounts of accessory asphaltic materials.
Flashing cements are used as part of a
flashing system at points of vertical
intersection. They are processed to
remain elastic through the normal
temperature ranges of summer to
winter.
Lap cements are thinner than flashing
cements and are used to make a
watertight bond between laps of roll
roofing.
Roof coatings are thin liquids applied
with brush or by spraying to resurface
old roofs and may be either emulsified
or cutback asphalts.
Manufactured asphalt roofing products are produced to
ASTM standards.
Asphalt roofing that is listed by the Underwriters
Laboratories, Inc. (UL) as A, B, or C will not ignite easily,
readily spread flames, or create flaming brands to
endanger nearby buildings.
UL also rates shingles for wind resistance. They must
withstand a 60-mph wind for 2 hours to carry the UL
label.
Prepared roofing products are those products that are
manufactured and packaged ready to apply to the roof deck,
usually by nailing.
Built-up roofs are used on flat or almost flat roofs and
consist of alternate layers of roofing felt and asphalt
covered with an aggregate coating.
Asphalts used for built-up roofs are softer asphalts and
have greater temperature susceptibility; this enables the
asphalt to “heal” small cracks.
Roofing asphalt is heated in an asphalt kettle and is raised to
the roof
The hot asphalt is mopped or distributed by hot-asphalt
applicators and covered with roofing felt in layers s until the
last coat of asphalt is applied
The last asphalt application is a flood coat which is
immediately covered with mineral aggregates before it cools
1.
2.
3.
Roofing asphalt is available for use in any climate and on any
slope on which built-up roofing can be used.
WRAPPED SYSTEMS
MASTIC SYSTEMS
INTERIOR COATING SYSTEMS
1.
2.
3.
Consists of:
Prime coat
One or two applications of asphalt enamel
One or more layers of reinforcing and
protective wrapping
The wrapping material is asphalt-saturated felt
or asphalt-saturated glass wrap.
a.
b.
c.
Consists of:
Prime coat
Coating of a dense
Impervious
Essentially voidless mixture of asphalt
Mineral aggregate
Mineral filler
The minimum thickness is usually 1/4 inch
The fished mastic coating is usually coated with whitewash
a.
b.
c.
d.
e.
f.
Consists of:
Prime coat
A centrifugally cast layer of asphalt
name about 1/32 to 3/32-in thick
a.
b.
Stabilizing slopes and flat areas on
construction projects is a chronic problem.
Soil erosion caused by wind and water can be
prevented by the establishment of vegetation,
which anchors the soil in place.
ASPHALT SPRAY MULCH
ASPHALT MULCH TIE-DOWN
an emulsified asphalt sprayed on the newly seeded area
Benefits of the thin film of asphalt:
Holds the seed in place against erosion
Absorbs and conserves solar heat during the
germination period
It holds moisture in the soil, promoting seedy
plant growth
1.
2.
3.
can be done using either of two acceptable methods
The first method is to spread straw or hay on the graded
slope. When the mulch is in place, a mixture of seed,
fertilizer, and water is sprayed over the mulch. The liquid
passes through the mulch into the soil. The liquid asphalt is
sprayed over the mulch to lock it in place.
The second method requires spreading the seed and
fertilizer on the prepared soil, followed by spraying the
asphalt and mulching material simultaneously.
i.
ii.
Asphalt is used as a joint and crack filler in pavements and
other structures.
The asphalt material used may also be
premolded in strips. The premolded
strips are inserted at joint locations
before placement of the portland
cement concrete and eliminate the
filling of the joint openings after the
slabs have cured.
Asphalt is a widely used construction material with
diverse applications.
To ensure that asphalt and its products are used
properly, organizations produce technical literature
concerning asphalt uses.
https://www.encyclopedia.com/manufacturing/news-
wires-white-papers-and-books/asphalt-cement
https://www.asphalt.com.au/why-asphalt/bitumen-vs-
asphalt/#:~:text=Bitumen%20is%20actually%20the%20liqui
d,then%20covered%20with%20an%20aggregate.
https://eapa.org/what-is-asphalt/
https://www.claremontasphalt.com.au/blog/asphalt-vs-
bitumen/#:~:text=Bitumen%20is%20the%20liquid%20binde
r,and%20sand%20into%20a%20composite.
https://www.worldatlas.com/articles/the-five-natural-
asphalt-lake-areas-in-the-world.html
https://www.youtube.com/watch?v=g5UEBXt-hlE
https://www.youtube.com/watch?v=4xTGTtFdb0s
https://www.youtube.com/watch?v=sqnL8JyEXAI&t=73s
https://www.youtube.com/watch?
v=0mk5ljI6tTQ&ab_channel=EIEInstrumentsPvtLtd

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ASPHALT.pdf

  • 1. The pavement expert The pavement expert
  • 2. BANTONO, CAINTOY, LIPIO, MAGLASANG, PRESENTERS: PRESENTERS: ERROL MARC LOUIE DENZEL JUSSINE
  • 4. Understand the composition of asphalt Understand the composition of asphalt Comprehend the production process of Asphalt Comprehend the production process of Asphalt Recognize the types and applications of asphalt Recognize the types and applications of asphalt Learn about asphalt pavement design Learn about asphalt pavement design Understand asphalt testing and quality assurance Understand asphalt testing and quality assurance Develop critical thinking and problem-solving skills in Develop critical thinking and problem-solving skills in asphalt engineering asphalt engineering At the end of the presentation the students At the end of the presentation the students must: must:
  • 5. a brief history of Asphalt
  • 6. The use of asphalt by humans can be traced back to approximately 6000 B.C. Asphalts were used as cements to hold stonework together in boat building and as waterproofing in pools and baths.
  • 7. The Egyptians made use of asphalt in the mummification process and as a building material. The Greeks and Romans used burning asphalt as a military weapon.
  • 8.
  • 9. The asphalt used by these ancient civilizations was natural asphalt formed when crude petroleum oils rose to the earth’s surface and formed pools.
  • 10.
  • 11. The largest pool of natural asphalts are the Bermudez deposit in Venezuela and the asphalt lake on the island of Trinidad.
  • 12. An area of about 445 hectares, it is bigger than the Pitch Lake by area but smaller in terms of volume. A depth of between 4.9 feet and 6.6 feet.
  • 13. Largest natural asphalt deposit in the world. Holds about 10 million tons of asphalt and is approximately 250 feet deep.
  • 14. They can be found on all types of construction projects, from buildings to highways and heavy construction. They are used in roofing systems, sealants and coatings, and in pavements.
  • 15. Strong cements, durable, highly waterproof, readily adhesive, and highly resistant to the action of most acids, alkalis, and salts.
  • 16. Mixtures of hydrocarbons of natural or pyrogenous origin or combinations of both, frequently accompanied by their nonmetallic derivatives. The liquid binding agent that holds asphalt together.
  • 17. A dark brown to black cementitious material, solid or semisolid in consistency. A mixture of aggregates such as stone and sand mixed with bitumen as a binding agent.
  • 18. A dark brown to black cementitious material, solid or semisolid in consistency. Generally produced as a by-product of coke or of heating coal.
  • 19. Coal tars are highly effective in resisting the degradation to pavements from the contamination caused by petroleum-based (oil or gasoline) products.
  • 20. Even though natural asphalt does occur, the majority of asphalt used in construction today is distilled from petroleum crude oil. Asphalt “binders,” sometimes called “cements,” are the bituminous glue that has been used for many years.
  • 21. 80% 20% Asphalt used in the manufacture of roofing materials and systems, and miscellaneous areas such as metal coatings and waterproofing. Asphalt used in paving and related industries.
  • 22. Petroleum crude oils are generally classified on the basis of their crude oil content. Asphaltic base crude (almost entirely asphalt) Paraffin base crude (contains paraffin but no asphalt) Mixed base crude (contains both paraffin and asphalt)
  • 23.
  • 24. At cold temperatures asphalt is a very hard brittle material. As the temperature of the asphalt is increased, it softens, and at its higher storage temperature, approximately 300°F, it becomes a liquid.
  • 25.
  • 26.
  • 27.
  • 28. The penetration test was popular because it yielded information about the “stiffness” of asphalt, with predictable outcome in terms of performance.
  • 29. Penetration was measured as the actual depth of penetration (measured in mm) a loaded pin of 100 g would make in a small sample of asphalt binder at a stated temperature, for a specified time period, typically 5 seconds.
  • 30.
  • 31. Since Hot Mix Asphalt (HMA) pavement failures were widespread across the country, the Strategic Highway Research Program (SHRP) produced testing protocols to characterize asphalt binders.
  • 32. The Superpave binder (asphalt) are evaluated at the expected highest and lowest pavement temperatures.
  • 33. For example: PG 64-22 PG represents performance grade 64 is the highest pavement temperature in degrees Celsius (147°F) -22 the lowest pavement temperature in degrees Celsius (-8°F)
  • 34. The asphalt binder is tested using new equipment and test procedures as described in the American Association of State Highway and Transportation Officials (AASHTO) standards.
  • 35. Various pieces of equipment are used to measure stress–strain relationships in the binder at the specified test temperatures. Dynamic Shear Rheometer (DSR) Bending Beam Rheometer (BBR) Direct Tension Tester (DTT)
  • 36. Used to measure the high temperature and intermediate temperature properties of the asphalt binder. An asphalt binder sample is placed between metal plates and a torsional load is applied to the binder at the specified temperature.
  • 37.
  • 38.
  • 39. Used to measure the low temperature stiffness properties of the binder. A beam of asphalt is subjected to three- point loading in a low temperature bath at 10°C above the expected low pavement temperature.
  • 40.
  • 41. Used to measure the fracture strength and strain at failure of the binder. A small binder sample is placed on pins and tested by pulling in direct tension at a constant strain rate of 1 mm per min.
  • 42.
  • 43. Not part of Superpave characterization but still in use today. Used to determine the flash point of asphalt binder. A brass cup is filled with the proper sample amount of asphalt binder and heated at a specified rate of temperature increase.
  • 44.
  • 45. Generated routinely to ensure asphalt binders meet all of the specifications of AASHTO M320.
  • 46.
  • 47. The use of asphalt emulsions, in addition to the use of recycled asphalt pavement (RAP) and warm mix asphalt (WMA), helps preserve natural resources and limit emissions.
  • 48. Emulsified asphalts are asphalts that are suspended in water. They are produced by shearing the hot asphalt binder into minute globules and dispersing them in water that is treated with an emulsifying agent.
  • 49. If the asphalt globule has a negative charge, the emulsion produced is classified as anionic. When the asphalt globule has a positive charge, the emulsion is classified as cationic.
  • 50. Used to measure the consistency properties of anionic and cationic emulsions. 2 testing temperatures are used (77 and 122°F), depending on the viscosity characteristics of the specific type and grade of asphalt emulsion.
  • 51.
  • 52. Used to determine the relative proportions of asphalt cement and water in the asphalt emulsion. A 200-g sample of emulsion is distilled to 500°F.
  • 53.
  • 54. Detects the tendency of asphalt globules to “settle out” during storage of emulsified asphalt. Provides the user with an element of protection against separation of asphalt and water in unstable emulsions.
  • 55.
  • 56. Complements the settlement test and used to determine quantitatively the percentage of asphalt cement present in the form of pieces, strings, or relatively large globules. 1000 g of asphalt emulsion is poured through a U.S. standard No. 20 sieve.
  • 57. Anionic emulsified asphalts, the sieve and retained asphalt are rinsed with a mild sodium oleate solution. Cationic emulsified asphalts are rinsed with distilled water.
  • 58. After rinsing, the sieve and asphalt are dried in an oven, and the relative amount of asphalt retained on the sieve is determined.
  • 59. Used only for rapid- and medium-setting grades of anionic asphalt emulsions. Indicates the relative rate at which colloidal asphalt globules coalesce (or break) when spread in thin films on soil or aggregate particles.
  • 60. A 100-g sample is thoroughly mixed with a calcium chloride solution. The mixture is then poured over a No. 14 sieve and washed. The degree of coalescence is determined from the amount of asphalt residue remaining on the sieve.
  • 61. Performed by adding 100 ml of emulsion diluted to 55 percent residue with water to 50 g of high, early strength portland cement with stirring for thorough mixing. Additional water is stirred in then washed over a No. 14 sieve, the percentage of coagulated material retained on the sieve is determined.
  • 62. Determines the ability of an emulsified asphalt to do the following: Coat an aggregate thoroughly. Withstand mixing action while remaining as a film on the aggregate. Resist the washing action of water after mixing is completed.
  • 63. Intended to aid in identifying asphalt emulsions that are suitable for mixing with coarsegraded aggregate intended for job use. A 465-g air-dried sample of aggregate that is to be used on a project is mixed with 35 g of emulsified asphalt for 5 minutes.
  • 64. One-half of the mixture is removed from the pan and placed on absorbent paper, and the percentage of coated particles is determined. The remaining mixture in the pan is carefully washed with a gentle spray of tap water and drained until the water runs clear.
  • 65. This mixture is then placed on absorbent paper and the percentage of coated aggregate particles is determined.
  • 67. Have sufficient total thickness and internal strength to carry expected traffic loads. Prevent the penetration or internal accumulation of moisture. Have a top surface that is smooth and resistant to wear, distortion, skidding, and deterioration by weather and de-icing chemicals. 1. 2. 3.
  • 69. General term applied to any pavement that has a surface constructed with asphalt.
  • 70. Consists of a surface course (layer) of mineral aggregate, coated and cemented with asphalt and one or more supporting courses, which may be of the following types: Asphalt base, consisting of asphalt–aggregate mixtures Crushed stone (rock), slag, or gravel Portland cement concrete Old brick or stone block pavements
  • 72. There is no standard thickness for a pavement. However, the Asphalt Institute has published general guidelines to be used for parking areas and driveways.
  • 73.
  • 74. Required total thickness for roadways and airfields is determined by engineering design procedure, which considers the following factors:
  • 75. 1. Determine the expected traffic load or traffic load analysis. 2. Evaluate the soil conditions 3. Determine the design life 4. Select an appropriate pavement design method 5. Perform pavement design calculations 6. Consider other factors 7. Verify design with local regulations and standards 8. Conduct field testing
  • 76. The weight and volume of traffic that a road is expected to carry initially and throughout its design life influence the required thickness of asphalt pavement structure, as well as mix selection and mix design.
  • 77. Traffic for many years was evaluated by using annual average daily traffic (AADT) data. The Superpave system introduced evaluation of traffic in terms of equivalent single axle loads (ESALs).
  • 78. There are several methods for evaluating or estimating the strength and supporting power of a subgrade, including the following: 1. Loading tests in the field on the subgrade itself; for example, the plate bearing test uses large circular plates loaded to produce critical amounts of deformation on the subgrade in place.
  • 79. 2. Loading tests in a laboratory using representative samples of the subgrade soil. Some commonly used tests are: California bearing ratio (CBR) test Hveem stabilometer test Triaxial test
  • 80. 3. Evaluations based on classification of soil by identifying and testing the constituent particles of the soil. Four wellknown classification systems are American Association of State Highway and Transportation Officials (AASHTO) Classification System Unified Soil Classification System
  • 81. 3. Evaluations based on classification of soil by identifying and testing the constituent particles of the soil. Four wellknown classification systems are Corps of Engineers, U.S. Army U.S. Federal Aviation Administration (FAA) method.
  • 82. The overall objective for the design of asphalt paving mixes is to determine an economical blend and gradation of aggregates and asphalt that yields a mix having the following: 1. Sufficient asphalt to ensure a durable pavement. 2. Sufficient mix stability to satisfy the demands of traffic without distortion or displacement.
  • 83. 3. Sufficient voids in the total compacted mix to allow for a slight amount of additional compaction under traffic loading without flushing, bleeding, and loss of stability, yet low enough to keep out harmful air and moisture. 4. Sufficient workability to permit efficient placement of the mix.
  • 84. Marshall method The Marshall method utilizes a “hammer” to produce bulk density (unit weight) specimens for analysis of air voids. The method also utilizes analysis of “stability and flow” as a predictive indicator of a mixture’s performance.
  • 85. The Hveem method is still in use in a few states, mostly in the West. The Hveem system also evaluates asphalt mixtures in terms of air voids, and like the Marshall method measures stability, using the Hveem stabilometer. Hveem Method
  • 86. Superpave The Superpave (superior performing asphalt pavements) was the outcome of the above-mentioned research conducted in the early 1990s. A majority of state highway agencies use the Superpave system today.
  • 88. Asphalt concrete paving mixtures prepared in a hot mix plant are known as hot mix asphalt or HMA. HMA is considered the highest quality type of asphalt mixture.
  • 89. WMA or warm mix asphalt is a variation of HMA that allows for a lower mixing and compaction temperature compared to traditional hot mix.
  • 90. The aggregate may be partially dried and heated or mixed as it is withdrawn from the stockpile. These mixes are usually referred to as cold mixes, even though heated aggregate may have been used in the mixing process.
  • 91. Asphalt mixtures made with emulsified asphalt and some cutback asphalts can be spread and compacted on the roadway while quite cool. Such mixtures are called cold-laid asphalt plant mixes.
  • 92. Emulsified asphalt and many cutback asphalts are fluid enough to be sprayed onto and mixed into aggregate at moderate- to warm-weather temperatures. When this is done on the area to be paved, it is called mixed-in-place construction.
  • 93. A slurry seal is a thin asphalt overlay applied by a continuous process machine to worn pavements to seal them and provide a new wearing surface. Slurry seals are produced with emulsified asphalts.
  • 95. Asphalt pavement recycling combines reclaimed pavement materials with new materials to produce asphalt mixtures that meet normal specification requirements. The most common methods of pavement removal include ripping and crushing and cold milling or planing of the existing pavement.
  • 96. The materials produced by these methods are classified as reclaimed asphalt pavement (RAP) or reclaimed aggregate material (RAM).
  • 97. The amount of reclaimed asphalt pavement that can be used in the recycled mix depends on: (1) the moisture content and stockpile temperature of the reclaimed material, (2) the required temperature of the recycled mix, (3) the temperature of the superheated aggregate. If optimum conditions exist, as much as 40 percent.
  • 99. Asphalt surface treatment A sprayed-on application of asphalt to a wearing surface,with or without a thin layer of covering aggregate. such surface treatments are 1 in. or less in thickness. improve or restore the waterproof condition of the old pavement surface.
  • 100. Surface treatments that have waterproofing or texture improvement, or both, as their main purpose are called seal coats.
  • 101. Tack coats is a thin spread of asphalt that are used to bond asphalt layers to a portland cement concrete base or old brick and stone pavements. Its purpose is to serve as a transition from the granular material to the asphalt layer and bind them together. Prime coats
  • 102.
  • 104.
  • 105.
  • 106.
  • 107.
  • 114. Storage of hot-mix asphalt
  • 116. The unit of measure for the purchase of asphalt concrete is the ton (2000 lb). Therefore, the number of tons of asphalt concrete required to complete a paving job must be deter- mined.
  • 117. The quantities are usually deter- mined using a rule of thumb which states that 1 ton of asphalt concrete will cover 80 sq ft, 2 in. thick.
  • 118. Larger paving estimates are based on the unit weight of the asphalt concrete. Asphalt concrete’s unit weight will range from 140 to 150 lb per cu ft.
  • 119. A rule of thumb for quickly calculating quantities of HMA uses a conversion factor of 110 pounds per square yard per 1" of HMA. For example: For an area a total of 100 sq yd at 3" deep, the quan-tity of HMA to be reordered would be determined as follows:
  • 121. The following roadway surfaces are generally considered unpaved: 1. Compacted subgrade 2. Improved subgrade 3. Untreated base 4. Nonsurfaced aggregate roadway
  • 122. It can be achieved through the use of heavy equipment, such as rollers and compactors, and by adding moisture to the soil to improve its density.
  • 123. is a subgrade that has been modified or stabilized to improve its strength and stability. This is often done by adding materials such as gravel, crushed stone, or cement to the soil to increase its load-bearing capacity.
  • 124. refers to the foundation layer of a road or driveway that is not coated with any additional materials such as asphalt or concrete. It typically consists of a compacted layer of gravel or crushed stone, which provides support and stability for the surface layer.
  • 125. a type of road that is made of natural or crushed stone, gravel, or other similar materials. It is typically used in areas where the traffic volume is low
  • 126. Bases that have been treated or stabilized with either asphalt or portland cement are considered paved surfaces
  • 127.
  • 128.
  • 129.
  • 130. A subgrade is the native or improved soil surface on which pavement or other construction is built. It provides a stable foundation and distributes the weight of the structure evenly to prevent settlement or heaving. Proper preparation of the subgrade is essential for the durability and longevity of any construction project.
  • 132. Durable surfacing of a road, airstrip, or similar area. The primary function of a pavement is to transmit loads to the sub-base and underlying soil. Basically, all hard surfaced pavement types can be categorized into two groups, flexible and rigid. are areas of road surface that have cracked, worn away, and eventually formed a hole.
  • 133.
  • 134.
  • 135. FLEXIBLE-TYPE PAVEMENTS Flexible pavement has very low flexural strength and is flexible in its structural action under vehicle loads. Flexible pavements are constructed in many layers using bituminous materials like asphalt. The top layer is supposed to sustain maximum compressive stress whereas the lower layers will experience a lesser magnitude of stress.
  • 136. is a light application of emulsified asphalt diluted with water and sprayed over the surface. It is used to seal old pavements having small cracks before overlaying. is a mixture of emulsified asphalt, fine aggregate, and mineral filler, with water added to produce a slurry consistency. Larger cracks warrant having the surface treated with an emulsion slurry seal.
  • 137. rigid-type PAVEMENTS are generally more expensive and difficult to install and maintain. They’re made out of a cement concrete with a base and sub base. Unlike flexible pavement, rigid pavements have a high flexural strength, making every layer virtually immune to bending under pressure. There’s no grain to grain load transferring, which essentially means that the top layer of concrete absorbs most of the pressure and weight from traffic or any other external factors.
  • 139. Close cooperation between the paving crew and the asphalt plant is essential in securing a satisfactory and uniform job. A fast means of communication should be established between the paving operation and the asphalt plant so that any change in the mixture can be made promptly. Every truckload of material should be observed as it arrives. The mix temperature should be checked regularly. If it is not within specified tolerance, the mix should not be used.
  • 140. 1. Too hot: Blue smoke rising from the mix usually indicates an overheated batch. 2. Too cold: A generally stiff appearance, or improper coating of the larger aggregate particles, indicates a cold mixture. 3. Too much asphalt: When loads have been arriving at the spreader with the material domed up or peaked and suddenly a load appears lying flat, it may contain too much asphalt. Excessive asphalt may be detected under the screed by the way the mix slacks off.
  • 141. 4. Too little asphalt: A mix containing too little asphalt generally can be detected immediately if the asphalt deficiency is severe. 5. Nonuniform mixing: Nonuniform mixing shows up as spots of lean, brown, dull-appearing material within areas having a rich, shiny appearance. 6. Excess coarse aggregate: A mix with excess coarse aggregate can be detected by the poor workability of the mix and by its coarse appearance when it is on the road. Otherwise, it resembles an overrich mix.
  • 142. 7. Excess fine aggregate: A mix with an excess of fine aggregate has a different texture from a properly graded mix after it has been rolled. Otherwise, it resembles a lean mix. 8. Excess moisture: Steam rising from the mix as it is dumped into the hopper of the spreader indicates moisture in the mix. It may be bubbling or popping as if it were boiling. The mix may also foam so that it appears to have too much asphalt. 9. Miscellaneous: Segregation of the aggregates in the mix may occur because of improper handling and may be serious enough to warrant rejection.
  • 143.
  • 144. Spreading and compacting asphalt mixtures is the operation to which all the other processes are directed. Asphalt mix is brought to the paving site in trucks and deposited directly into the paver or in windrows in front of the paver
  • 145. FIGURE 3–25. Paver with extended screed placing asphalt concrete. (Courtesy Advance Testing Company)
  • 146. FIGURE 3–26. Flow of materials through a typical asphalt paver. (Courtesy of Caterpillar Inc.)
  • 147. The asphalt paver spreads the mixture in a uniform layer of desired thickness and shape, or finishes the layer to the desired elevation and cross section, ready for compaction. Modern pavers are supported on crawler treads or wheels.
  • 148. FIGURE 3–27. Flow of material through a tow-type paver. (Courtesy The Asphalt Institute)
  • 149. The increasing use of asphalt in construction has resulted in an increased number of related projects in which asphalt mixes are used.
  • 150. breakdown or initial rolling intermediate rolling finish rolling Rolling consists of three consecutive phases:
  • 151.
  • 152.
  • 153.
  • 154.
  • 155.
  • 156.
  • 157.
  • 158. The degree or amount of compaction obtained by rolling is determined by Density tests. Test method, Specific Gravity of Compressed Bituminous Mixtures (AASHTO T166)
  • 159.
  • 160. The density of an asphalt concrete mix is determined by laboratory tests to be 148.9 pcf. The density of a field core taken from a section of compacted pavement by test is 146.2 pcf.
  • 161.
  • 162. FIGURE 3–32. Nuclear Density test on compacted pavement. (Courtesy Advance Testing Company)
  • 163.
  • 164. The asphalt distributor is used to apply either a prime coat or a tack coat to the surface to be paved. Prime coats are applications of liquid asphalt to an absorbent surface such as granular base. Tack coats are very light applications of liquid asphalt to an existing paved surface which is thoroughly cleaned.
  • 165. FIGURE 3–33. Bituminous distributor truck. (Courtesy The Asphalt Institute)
  • 166. May be used to spread asphalt plant mixes, for example, in the placement of leveling courses. A leveling course is a thin layer of asphalt plant mix placed under a pavement’s wearing surface.
  • 167. Windrows of asphalt plant mixes are sometimes placed in the roadway and in front of the asphalt paver. An elevator attachment fixed to the front end of the paver picks up the asphalt mix and discharges it into the hopper. Used for controlling the amount of material for leveling courses spread by a motor grader.
  • 168. Rakes Shovels Lutes Tool heating torch Adequate hand tools and proper equipment for cleaning and heating them should be available for the paving operation. Incidental tools include the following:
  • 169. Cleaning equipment Hand tampers Small mechanical vibrating compactors Blocks and shims for supporting the screed of the paver when beginning operations Rope, canvas, or timbers for construction of joints at ends of runs Joint cutting and painting tools Straightedge
  • 170.
  • 171. ASPHALT has preservative and waterproofing characteristics THE UNIT MEASURE FOR ROOFING MATERIALS IS 100 SQ FT (1 SQUARE)
  • 172. SATURANT ASPHALT (softening point varies from 100° to 160°F) COATING ASPHALT (softening point may run as high as 260°F)
  • 173. The sheet material used in the production of roofing products: organic felt sheet, or inorganic glass fiber mat organic felt sheet inorganic glass fiber mat
  • 174. governed by ASTM D225 organic shingles have higher tear and nail- withdrawal strengths are governed by ASTM D3462 Organic Felt Sheet Inorganic Glass Fiber Mat both standrds require the shingles to pass tear-strength and nail withdrawal tests
  • 175. Shingles are manufactured in many colors and profiles. Architectural shingles have a random pattern and are easier to install than the 3-tab shingle because the alignment is not a problem.
  • 176. Cellulose fibers from rags, paper, and wood are processed into a dry felt
  • 177. The glass fiber mat comprises continuous or random thin glass fibers bonded with plastic binders.
  • 178. are coated and impregnated with asphalt in one operation. are impregnated with the saturant first and then coated with the coating asphalt. Glass mats Felt sheets
  • 179. Finely ground mineral stabilizers give the coating increased weathering resistance and increased resistance to shattering in cold weather. Certain asphalt roofing products are coated with mineral aggregate granules. The granules protect the coating asphalt from light and offer weathering protection. The mineral granules increase the fire resistance of asphalt roofing.
  • 180. The manufacturer distributes finely ground talc or mica powder on the surfaces of rolled roofing and shingles to prevent their sticking together before they are used. During production, the materials are rigidly inspected to ensure conformance with standards. Some important items checked are the following: Saturation of felt to determine the quantity of saturant and efficiency of saturation Thickness and distribution of coating asphalt Adhesion and distribution of mineral granules Weight, count, size, coloration, and other characteristics of the finished product before and after it is packaged.
  • 181. The installation of asphalt roofing usually requires small amounts of accessory asphaltic materials. Flashing cements are used as part of a flashing system at points of vertical intersection. They are processed to remain elastic through the normal temperature ranges of summer to winter.
  • 182. Lap cements are thinner than flashing cements and are used to make a watertight bond between laps of roll roofing. Roof coatings are thin liquids applied with brush or by spraying to resurface old roofs and may be either emulsified or cutback asphalts.
  • 183. Manufactured asphalt roofing products are produced to ASTM standards. Asphalt roofing that is listed by the Underwriters Laboratories, Inc. (UL) as A, B, or C will not ignite easily, readily spread flames, or create flaming brands to endanger nearby buildings. UL also rates shingles for wind resistance. They must withstand a 60-mph wind for 2 hours to carry the UL label.
  • 184. Prepared roofing products are those products that are manufactured and packaged ready to apply to the roof deck, usually by nailing. Built-up roofs are used on flat or almost flat roofs and consist of alternate layers of roofing felt and asphalt covered with an aggregate coating. Asphalts used for built-up roofs are softer asphalts and have greater temperature susceptibility; this enables the asphalt to “heal” small cracks.
  • 185. Roofing asphalt is heated in an asphalt kettle and is raised to the roof The hot asphalt is mopped or distributed by hot-asphalt applicators and covered with roofing felt in layers s until the last coat of asphalt is applied The last asphalt application is a flood coat which is immediately covered with mineral aggregates before it cools 1. 2. 3. Roofing asphalt is available for use in any climate and on any slope on which built-up roofing can be used.
  • 186.
  • 187. WRAPPED SYSTEMS MASTIC SYSTEMS INTERIOR COATING SYSTEMS 1. 2. 3.
  • 188. Consists of: Prime coat One or two applications of asphalt enamel One or more layers of reinforcing and protective wrapping The wrapping material is asphalt-saturated felt or asphalt-saturated glass wrap. a. b. c.
  • 189. Consists of: Prime coat Coating of a dense Impervious Essentially voidless mixture of asphalt Mineral aggregate Mineral filler The minimum thickness is usually 1/4 inch The fished mastic coating is usually coated with whitewash a. b. c. d. e. f.
  • 190. Consists of: Prime coat A centrifugally cast layer of asphalt name about 1/32 to 3/32-in thick a. b.
  • 191.
  • 192. Stabilizing slopes and flat areas on construction projects is a chronic problem. Soil erosion caused by wind and water can be prevented by the establishment of vegetation, which anchors the soil in place.
  • 193. ASPHALT SPRAY MULCH ASPHALT MULCH TIE-DOWN
  • 194. an emulsified asphalt sprayed on the newly seeded area Benefits of the thin film of asphalt: Holds the seed in place against erosion Absorbs and conserves solar heat during the germination period It holds moisture in the soil, promoting seedy plant growth 1. 2. 3.
  • 195. can be done using either of two acceptable methods The first method is to spread straw or hay on the graded slope. When the mulch is in place, a mixture of seed, fertilizer, and water is sprayed over the mulch. The liquid passes through the mulch into the soil. The liquid asphalt is sprayed over the mulch to lock it in place. The second method requires spreading the seed and fertilizer on the prepared soil, followed by spraying the asphalt and mulching material simultaneously. i. ii.
  • 196.
  • 197. Asphalt is used as a joint and crack filler in pavements and other structures. The asphalt material used may also be premolded in strips. The premolded strips are inserted at joint locations before placement of the portland cement concrete and eliminate the filling of the joint openings after the slabs have cured.
  • 198. Asphalt is a widely used construction material with diverse applications. To ensure that asphalt and its products are used properly, organizations produce technical literature concerning asphalt uses.