6. STATUS REPORT COMPLETED WORK STUDIED PRODUCT CHARACTERISTICS STUDIED SENSITIVITY OF PRODUCTS EVALUATED SHELF LIFE OF PRODUCTS IN SELECTED PACKAGING MATERIAL DESIGNED PACKAGE SHAPE & DIMENSIONS DETERMINED THE COSTING OF THE PACKAGE IN PROGRESS REPORT PREPERATION PACK PROTOTYPE DESIGNING
22. HENCE ONLY AMBIENCE OF INERT ATMOSPHERE TO IMPROVE LIFESALIENT PARAMETERS IMC – 36.77% CMC - 37. xx% (SOGGINESS AND FUNGAL GROWTH) EMC – STUDY INDICATES A WATER ACTIVITY OF 0.93 WHICH ITSELF SENSTIVITY
25. WHICH EVER HAPPENS FIRST IS THE CRITICAL PARAMETERSALIENT PARAMETERS IMC – 59.98% CMC - (LOSS OF FREE FLOW) EMC – STUDY INDICATES A WATER ACTIVITY OF 0.6 INDICATING A MORE STABLE PRODUCT TYPICAL KETCHUP
26. CONCLUSIONS TWO PRODUCTS OF VARYING NATURE TO BE IN ONE PACK ( IN TWO COMPARTMENTS) HENCE SHELF LIFE OF THE DUO PACK DEPENDS ON PRODUCT WITH LEASTR SHELF LIFE STUDIES INDICATE THAT TOMATO KETCHUP IS A MUCH MORE STABLE PRODUCT WITH RESPECT TO POTATO FRIES
29. LAMINATE HAS A INNER LAYER OF LDPE FOR SEALING WHICH IS ALSO INERT LAMINATE TAGGER SEAL IS PET / MET PET/ LDPE
30.
31. AAR (Accelerated Aging Rate) = Q10((Te - Ta)/10) Where... Ta = Ambient Temperature 270C Te = Elevated Temperature 380C Q10 = Reaction Rate = 2 AAR = 2 1.1 = 2.1435 Shelf life in normal condition = AAR * shelf life in acc condition = 2.1435 * 4 days in accelerated = 8 days in normal condition
32. CONCLUSION PP TRAY + LAMINATE TAGGER SEAL PACK WITH NITROGEN FLUSHING OFFERS 8 days IN NORMAL CONDITION
34. PACKAGE SPECIFICATION STYLE TRAY PACK COMPONENTS TARY + TAGGER SEAL + LABEL TRAY DIMENSIONS (OVERALL) 128mm Length x 94mm Width x 55 mm DepthMATERIAL FOR TRAY Poly Propylene THICKNESS OF SHEET 2 mm DIMENSIONS OF TRAY 128mm Length x 94mm Width x 55 mm Depth METHOD OF FORMING Thermoforming
35. PACKAGE SPECIFICATION TAGGER SEAL STYLE Die Cut seals MATERIAL (micron) 10 PET reverse printed / 12 MET PET/ 50 LDPE DIMENSIONS 128mm x 98 mm DECORATION as per approved artwork LABEL STYLE Die Cut seals MATERIAL Paper DIMENSIONS 125mm x 95mm PRINTING As per approved artwork
38. COMPONENTS TRAY + TAGGER SEAL + LABEL TRAY MATERIAL - PP COST / Kg FORMED - Rs. 100 WEIGHT OF THE TRAY(g) - 22.5g COST - Rs. 2.25 TAGGER SEAL MATERIAL - 10PET/12METPET/50LDPE GSM - 80 COST / Kg - Rs. 250 AREA OF TAGGER - 0.012 sqM COST - Rs. 0.25
39. LABEL MATERIAL - CHROMO ART PAPER GSM - 80 COST - Rs. 0.25 TOTAL COST TRAY - Rs. 2.25 TAGGER SEAL - Rs. 0.25 LABEL - Rs. 0.25 TOTAL - Rs. 2.75