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Masonry Chisels
Introduction for Stonemasons




  Stonemasonry Department 2012
Parts of a Chisel

                    Head



                           Shoulders


         Shaft




                    Tip
Materials and Manufacture

 Masonry chisels are most
 commonly manufactured
  using high carbon tool
  steels with a tungsten
  carbide tip (TCT) fused
       into the end.

 Alternatively they can be
 firesharp which is where
 they are made using high
   carbon tool steels only
  which are hardened and
  tempered to a sharp tip.
Chisel Heads

               Mallet
               Headed



               Hammer
               Headed



               Pneumatic
               Headed
Standard TCT Chisels




 Standard masonry chisels have a high carbon steel shaft and
   head with a tungsten carbide (TCT) straight tip. They are
available in a range of sizes from 1/8th inch to 2 inch and with
pneumatic, ball and hammer heads. These chisels are used to
produce a variety of surface finishes and should be kept sharp
                           at all times.
Bullnose Chisels

    Bullnose chisels are
   forged using the same
    materials as standard
  masonry chisels but are
 specifically designed for
 cutting internally curved
     mouldings such as
     cavettos and cyma-
 reversas. The curved tip
 is available in a range of
 sizes from 1/8th inch to 2
            inch.
Fishtail Chisels




Fishtail chisels are particularly suitable for carving work. They
 are waisted or “fishtailed” to provide clearance when carving
intricate curves and grooves. Although forged using the same
    materials as standard masonry chisels, these chisels are
             generally thinner and flatter at the tip.
Lettering Chisels




As the name suggests, these chisels are used for fine lettering
 work. They have a high carbon steel shaft with TCT tip and
    hammer head designed for use with a dummy mallet.
Lettering chisels are generally shorter in length than standard
              chisels and have narrow shoulders.
Granite and Marble Chisels




    Granite and marble chisels are generally heavier than
 standard masonry chisels as the materials they are used to
cut are much harder than sandstone and limestone. Granite
      chisels are normally left with a hammer head to
accommodate the extra force required when cutting granite.
Sharpening Chisels




 Chisels can be sharpened either manually or mechanically.
 Bench grinders are the most common machine used to sharpen
 chisels mechanically whilst the Kaindl see-through grinding
 wheel is a more expensive alternative. Diamond sharpening
 blocks are used to sharpen tools manually but require
 continuous use throughout the day.
Activity

 1. Name the two main materials used to produce masonry
    chisels.

 2. What do the letters TCT represent?

 3. What is a bullnose chisel commonly used for?

 4. Identify two methods of sharpening chisels.

 5. Why are granite and marble chisels designed to be more
    durable than standard masonry chisels?

 6. Sketch a masonry chisel and name each of its sections.
Activity Answers

 1. The two main materials are high carbon tool steel and
    tungsten carbide

 2. TCT stands for Tungsten Carbide Tipped.

 3. A bullnose chisel is generally used for cutting rounded
    moulds?

 4. Chisels can be sharpened manually or mechanically.

 5. Granite and marble chisels are more durable as granites and
    marbles are generally harder than sandstones and
    limestones.
Activity
   You have placed the following order with a masonry tool
 manufacturer. Calculate the total cost of the order including a
                   £15.00 delivery charge.
Name                            Quantity   Cost per Unit (£)   Total Cost (£)

½ inch standard TCT MH chisel      5          £17.03
1 inch standard TCT MH chisel      10         £21.34
¾ inch bullnose TCT MH chisel      7          £21.09
2 inch bullnose TCT HH chisel      12         £34.94
1 ½ inch marble TCT HH chisel      4          £32.02
1/8th inch lettering chisel        8          £13.60
Activity Answers
   You have placed the following order with a masonry tool
 manufacturer. Calculate the total cost of the order including a
                   £15.00 delivery charge.
Name                            Quantity   Cost per Unit (£)   Total Cost (£)

½ inch standard TCT MH chisel      5          £17.03             £85.15
1 inch standard TCT MH chisel      10         £21.34            £213.40
¾ inch bullnose TCT MH chisel      7          £21.09            £147.63
2 inch bullnose TCT HH chisel      12         £34.94            £419.28
1 ½ inch marble TCT HH chisel      4          £32.02            £128.08
1/8th inch lettering chisel        8          £13.60            £108.80
                                             + £15.00          £1117.34
Suppliers

            http://www.shop.g-gibson.com/stone-
            working-tools-11-c.asp

            http://www.harbrosupplies.com/



            http://www.stonemachineryuk.co.uk/
            pageflip/natmas_consumables/index.h
            tml

            http://www.e4wardmarketing.c
            om/Kelso/index1.html
Developed by The Stonemasonry Department
          City of Glasgow College
                    2012

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Chisels

  • 1. Masonry Chisels Introduction for Stonemasons Stonemasonry Department 2012
  • 2. Parts of a Chisel Head Shoulders Shaft Tip
  • 3. Materials and Manufacture Masonry chisels are most commonly manufactured using high carbon tool steels with a tungsten carbide tip (TCT) fused into the end. Alternatively they can be firesharp which is where they are made using high carbon tool steels only which are hardened and tempered to a sharp tip.
  • 4. Chisel Heads Mallet Headed Hammer Headed Pneumatic Headed
  • 5. Standard TCT Chisels Standard masonry chisels have a high carbon steel shaft and head with a tungsten carbide (TCT) straight tip. They are available in a range of sizes from 1/8th inch to 2 inch and with pneumatic, ball and hammer heads. These chisels are used to produce a variety of surface finishes and should be kept sharp at all times.
  • 6. Bullnose Chisels Bullnose chisels are forged using the same materials as standard masonry chisels but are specifically designed for cutting internally curved mouldings such as cavettos and cyma- reversas. The curved tip is available in a range of sizes from 1/8th inch to 2 inch.
  • 7. Fishtail Chisels Fishtail chisels are particularly suitable for carving work. They are waisted or “fishtailed” to provide clearance when carving intricate curves and grooves. Although forged using the same materials as standard masonry chisels, these chisels are generally thinner and flatter at the tip.
  • 8. Lettering Chisels As the name suggests, these chisels are used for fine lettering work. They have a high carbon steel shaft with TCT tip and hammer head designed for use with a dummy mallet. Lettering chisels are generally shorter in length than standard chisels and have narrow shoulders.
  • 9. Granite and Marble Chisels Granite and marble chisels are generally heavier than standard masonry chisels as the materials they are used to cut are much harder than sandstone and limestone. Granite chisels are normally left with a hammer head to accommodate the extra force required when cutting granite.
  • 10. Sharpening Chisels Chisels can be sharpened either manually or mechanically. Bench grinders are the most common machine used to sharpen chisels mechanically whilst the Kaindl see-through grinding wheel is a more expensive alternative. Diamond sharpening blocks are used to sharpen tools manually but require continuous use throughout the day.
  • 11. Activity 1. Name the two main materials used to produce masonry chisels. 2. What do the letters TCT represent? 3. What is a bullnose chisel commonly used for? 4. Identify two methods of sharpening chisels. 5. Why are granite and marble chisels designed to be more durable than standard masonry chisels? 6. Sketch a masonry chisel and name each of its sections.
  • 12. Activity Answers 1. The two main materials are high carbon tool steel and tungsten carbide 2. TCT stands for Tungsten Carbide Tipped. 3. A bullnose chisel is generally used for cutting rounded moulds? 4. Chisels can be sharpened manually or mechanically. 5. Granite and marble chisels are more durable as granites and marbles are generally harder than sandstones and limestones.
  • 13. Activity You have placed the following order with a masonry tool manufacturer. Calculate the total cost of the order including a £15.00 delivery charge. Name Quantity Cost per Unit (£) Total Cost (£) ½ inch standard TCT MH chisel 5 £17.03 1 inch standard TCT MH chisel 10 £21.34 ¾ inch bullnose TCT MH chisel 7 £21.09 2 inch bullnose TCT HH chisel 12 £34.94 1 ½ inch marble TCT HH chisel 4 £32.02 1/8th inch lettering chisel 8 £13.60
  • 14. Activity Answers You have placed the following order with a masonry tool manufacturer. Calculate the total cost of the order including a £15.00 delivery charge. Name Quantity Cost per Unit (£) Total Cost (£) ½ inch standard TCT MH chisel 5 £17.03 £85.15 1 inch standard TCT MH chisel 10 £21.34 £213.40 ¾ inch bullnose TCT MH chisel 7 £21.09 £147.63 2 inch bullnose TCT HH chisel 12 £34.94 £419.28 1 ½ inch marble TCT HH chisel 4 £32.02 £128.08 1/8th inch lettering chisel 8 £13.60 £108.80 + £15.00 £1117.34
  • 15. Suppliers http://www.shop.g-gibson.com/stone- working-tools-11-c.asp http://www.harbrosupplies.com/ http://www.stonemachineryuk.co.uk/ pageflip/natmas_consumables/index.h tml http://www.e4wardmarketing.c om/Kelso/index1.html
  • 16. Developed by The Stonemasonry Department City of Glasgow College 2012