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Corrosion
Engineering
Assist.Lecture Amjed AL-khateeb
Report of
2
Introduction
3
As an old adage says, corrosion prevention must
start at the blackboard, at the design stage. A good
design at the blackboard is no more costly than a
bad design, a bad design is always more expensive
than a good design in reality. Technical design inclu-
des the aspects of design that directly bear on the
proper technical functioning of the product attributes
that describe how it works and how it is made.
Design configuration has a critical role to play in the
service life of components.
4
The following factors influence the service life of equipment
5
Environmental factors affecting service life of equipment
6
Causes of Failures in the Context of Design
1) Breakdown of protective system. Many protective surf -
ace treatments, such as coating and welding, may not be
very effective because of the presence of surface
irregularities, voids, surface porosity, undercuts, and general
surface roughness.
2) Poor fabrication. Factors, such as improper welding,
excessive cold working and excess machining lead to
failure.
3) Lack of accessibility. In complex systems, machinery,
and components, there might be inaccessible areas due to
lack of design insight where it may not be possible to carry
out the corrosion protection measures.
7
4) Structural heterogeneity in materials. Joining similar
materials with structural differences, such as differences in
thermo-mechanical processing, grain size, number of
impurity elements, grain boundary segregates, may cause
deviation from the performance expected.
5) Operating conditions. Factors, such as temperature,
pressure, and velocity, influence the service life if allowed
to exceed the prescribed limits.
Causes of Failures in the Context of Design
8
Design rules
9
Design rules
10
11
12
A few designs to minimize
crevice corrosion
Larger radius is preferred for higher velocities in
order to avoid erosion–corrosion
13
CONCLUSIONS
14
Reference :-
Corrosion engineering by Mars G. Fontana
Corrosion engineering principles and practice Mc Graw Hill
15

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Design corrosion

  • 4. As an old adage says, corrosion prevention must start at the blackboard, at the design stage. A good design at the blackboard is no more costly than a bad design, a bad design is always more expensive than a good design in reality. Technical design inclu- des the aspects of design that directly bear on the proper technical functioning of the product attributes that describe how it works and how it is made. Design configuration has a critical role to play in the service life of components. 4
  • 5. The following factors influence the service life of equipment 5
  • 6. Environmental factors affecting service life of equipment 6
  • 7. Causes of Failures in the Context of Design 1) Breakdown of protective system. Many protective surf - ace treatments, such as coating and welding, may not be very effective because of the presence of surface irregularities, voids, surface porosity, undercuts, and general surface roughness. 2) Poor fabrication. Factors, such as improper welding, excessive cold working and excess machining lead to failure. 3) Lack of accessibility. In complex systems, machinery, and components, there might be inaccessible areas due to lack of design insight where it may not be possible to carry out the corrosion protection measures. 7
  • 8. 4) Structural heterogeneity in materials. Joining similar materials with structural differences, such as differences in thermo-mechanical processing, grain size, number of impurity elements, grain boundary segregates, may cause deviation from the performance expected. 5) Operating conditions. Factors, such as temperature, pressure, and velocity, influence the service life if allowed to exceed the prescribed limits. Causes of Failures in the Context of Design 8
  • 11. 11
  • 12. 12 A few designs to minimize crevice corrosion Larger radius is preferred for higher velocities in order to avoid erosion–corrosion
  • 13. 13
  • 14. CONCLUSIONS 14 Reference :- Corrosion engineering by Mars G. Fontana Corrosion engineering principles and practice Mc Graw Hill
  • 15. 15