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PNNL-SA-99291

Electric Vehicle Adaption:
EV Projects at PNNL

PETER CHRISTENSEN
Manager, Technology Commercialization

November 11, 2013
Pacific Northwest National Laboratory
FY12 Facts
!
!
!
!
!

$1B in R&D expenditures
More than 4,400 staff
2000+ users & visiting
scientists
1,041 peer-reviewed
publications

!
!

!

Offices located across the state
Collaborators across government,
industry, academia working to solve
client challenges
U.S. Department of Energy’s topperforming laboratory for 5 years

44 patents & 176 inventions

2
Expanding campus, growing capabilities
EIOC @ PNNL

Electric Infrastructure Operations Center
Today’s Grid can supply 70% of our
daily driving energy

105%
57%

78%

104%

46%
18%
10%

MAPP 127%

NWP
23%
15%
CNV

61%

66%
39%
AZN
& RMP

73%

SPP

45%
NPCC(US)

MAIN

ECAR

100%

73%

80%

52%
31%

SERC
86%
49%

57%
34%

ERCOT

% figures denote the percentage of LDV fleet supported by idle electric capacity

Nighttime
Charging
Only
(hrs 18 – 6)

Daytime +
Nighttime
Charging
(0 – 24 hrs)

Summary
u  Midwest:
support almost
the entire LDV
fleet
u  East: somewhat
smaller potential
u  West: supports
fewer vehicles
Increased Sales of Electricity from PHEVs
Produce Downward Pressure on Electricity Rates*
kWh Produced

* analyzes of Cincinnati Gas & Electric
and San Diego Gas & Electric

Increased
sales

Same
infrastructure,
same capital
investment

=

MW Capacity,
Capital Investment

Utility Cost of Service, By Element of Cost
$60.00
$54.2
6
$50.00

Fixed Distribution,
$14.25

$50.2
7
Fixed Distribution,
$12.54

$40.00

Before After

$/kWh

Dollars per MWh

+

Cincinnati Gas & Electric Costs/MWh
with PHEV Valley Filling

Before After

$30.00

Variable Power Supply,
$15.84

Variable Power Supply,
$15.80

Fixed Transmission
Variable Power
Supply

$20.00
Fixed Power Supply,
$23.66
$10.00

Fixed Power Supply,
$21.43

BEFORE

AFTER

Cincinnati Gas and Electric

Before After

Fixed Distribution
Variable
Transmission

$0.00

Lower
electricity
rates

Variable Distribution

Cincinnati Gas and Electric

Fixed Power Supply
Perfect Valley Filling
ECAR Summer Load Profile
Charge each PHEV: 1.4 kW charge (120V, 12A) for 7 hours=10 kWh
90,000
80,000
70,000

50,000
40,000

Numbers of Charging Cars

Millions of cars

MW

60,000

30,000
20,000
10,000

4 4
3 3
2 2
1 1
0 0
16 16 1820 202222 2424 2 2 4 4
18

66

88

10 12
10 12

14

Hour
Hour

0
16

18

20

22

24

2

4

Hour

6

8

10

12

14
PNNL Grid-Friendly Charger Controller
!

With communications as part of the AGC control
!   Provision of regulation services to minimize ACE
!   Requires high update rates via SCADA network

!

Without communications
!   Based on frequency deviations from nominal AC frequency
!   Provision of frequency bias portion of ACE

!   Extremely low-cost
Secondary Transformer Loading
(Selected Utilities in PNW)
Transformer Loaded Capacity for Various PHEV Penetrations
EPRI Charging Profile
PHEV Charge Profile (Quick Charging)
10

Base Load
50% Penetration
100% Penetration
200% Penetration

40%

8
kW

50%

6
4
2

30%

0
1

3

5

7

9

11

13

15

17

19

21

23

Hour

20%

Transformer Loaded Capacity for Various PHEV Penetrations
240V Quick Charge Charging Profile

10%
0%

PHEV Charge Profile (EPRI)
1.2
1

0.6
0.4
0.2
0

10%

>2
00
%

20
0%

23

0%

Percent Loaded Capacity

>2
00
%

21

20
0%

19

18
0%

17

16
0%

Hour

15

14
0%

13

12
0%

11

10
0%

9

80
%

7

20%

60
%

5

30%

40
%

3

40%

20
%

1

Base Load
50% Penetration
100% Penetration
200% Penetration

50%

0%

kW

0.8

Percentage of Transformers

Percent Loaded Capacity

18
0%

16
0%

14
0%

12
0%

10
0%

80
%

60
%

20
%

40
%

60%

0%

Percentage of Transformers

60%
Emissions intensity (ton CO2/MWh) impacts.
Only from electricity generation
9.0%
8.0%

NWP

7.0%

CNV

AZN&RMP

!   Regions with clean generation
(CNV, NWP) will likely
increase emissions intensity
because vehicle load is met
with fossil generation
!   Midwestern regions (ECAR,
MAIN, MAPP, etc.) show a
slight reduction because of
the additional natural gas
generation

Change	
  in	
  	
  CO2	
  intensity	
  

NPCC(US)

6.0%
5.0%
4.0%

A4

3.0%

A5

2.0%

A6

A5

(US)

1.0%
Change	
  in	
  	
  CO2	
  intensity	
  
0.0%
1.0%
-­‐1.0%

A6

2.0%
-­‐2.0%

A4: home, A5: home and work (day), A6: home after 22:00 (night)

Emissions results present mixed message:
10

•  for some not much difference between day- and night-charging
•  for others lower emissions at night because of higher efficiency of
combined cycle versus combustion turbine plants
Ben Franklin Transit all-electric bus

November 11, 2013

11
Ben Franklin Transit all-electric bus

Diesel	
  Bus	
  
Cost:	
  	
  425K	
  
100-­‐150	
  mi/day	
  
$37,700/yr	
  fuel	
  
1.03¢/mi	
  all	
  in	
  

November 11, 2013

VS

Electric	
  Bus	
  
Cost:	
  	
  525K	
  
120	
  mi/day	
  
$2,400/yr	
  fuel	
  
0.007¢/mi	
  all	
  in	
  

12
discharging

V2G
•  provides regulation
service as a load and
generator
•  requires charging and
discharging according
to grid operators
signal

charging

V2G½: Load can provide regulation
services
Max. charging (7.2 kW = 240V*30A)

Capacity value
(-7.2 to 7.2=14.4kW)

Max. discharging (-7.2 kW)

•  provides regulation
service as a load only
•  requires only charging
•  modulates charging

discharging

V2G½

charging

Max. charging (7.2 kW)

Capacity value
(0 to 7.2=7.2 kW)
Never discharge !
Max. discharging (-7.2 kW)

Attribute of “V2G½”:
•  provides regulation service with ½ the capacity value of V2G
•  however, less than half the cost because
•  no interconnection gear with grid necessary because no electricity goes back into grid
•  removes any uncertainties regarding battery life reduction
because of extra cycling

13
Frequency regulation with
smart loads (EVs and water heaters)

November 11, 2013

14
Doing Business with PNNL

Direct
Licensing of
Existing IP
•  Patents and
technologies
available for
licensing

November 11, 2013

CRADA

WFO

ACT

•  Cost share
with DOE

•  Fund
research

•  Fund
research

•  Option to
exclusive
rights to
foreground
IP

•  Keep the IP

•  Negotiate IP

•  With strings

•  Fewer
strings

15
Availabletechnologies.pnnl.gov
Questions?

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Pacific Northwest National Labs - Electric Vehicle Projects

  • 1. PNNL-SA-99291 Electric Vehicle Adaption: EV Projects at PNNL PETER CHRISTENSEN Manager, Technology Commercialization November 11, 2013
  • 2. Pacific Northwest National Laboratory FY12 Facts ! ! ! ! ! $1B in R&D expenditures More than 4,400 staff 2000+ users & visiting scientists 1,041 peer-reviewed publications ! ! ! Offices located across the state Collaborators across government, industry, academia working to solve client challenges U.S. Department of Energy’s topperforming laboratory for 5 years 44 patents & 176 inventions 2
  • 4. EIOC @ PNNL Electric Infrastructure Operations Center
  • 5. Today’s Grid can supply 70% of our daily driving energy 105% 57% 78% 104% 46% 18% 10% MAPP 127% NWP 23% 15% CNV 61% 66% 39% AZN & RMP 73% SPP 45% NPCC(US) MAIN ECAR 100% 73% 80% 52% 31% SERC 86% 49% 57% 34% ERCOT % figures denote the percentage of LDV fleet supported by idle electric capacity Nighttime Charging Only (hrs 18 – 6) Daytime + Nighttime Charging (0 – 24 hrs) Summary u  Midwest: support almost the entire LDV fleet u  East: somewhat smaller potential u  West: supports fewer vehicles
  • 6. Increased Sales of Electricity from PHEVs Produce Downward Pressure on Electricity Rates* kWh Produced * analyzes of Cincinnati Gas & Electric and San Diego Gas & Electric Increased sales Same infrastructure, same capital investment = MW Capacity, Capital Investment Utility Cost of Service, By Element of Cost $60.00 $54.2 6 $50.00 Fixed Distribution, $14.25 $50.2 7 Fixed Distribution, $12.54 $40.00 Before After $/kWh Dollars per MWh + Cincinnati Gas & Electric Costs/MWh with PHEV Valley Filling Before After $30.00 Variable Power Supply, $15.84 Variable Power Supply, $15.80 Fixed Transmission Variable Power Supply $20.00 Fixed Power Supply, $23.66 $10.00 Fixed Power Supply, $21.43 BEFORE AFTER Cincinnati Gas and Electric Before After Fixed Distribution Variable Transmission $0.00 Lower electricity rates Variable Distribution Cincinnati Gas and Electric Fixed Power Supply
  • 7. Perfect Valley Filling ECAR Summer Load Profile Charge each PHEV: 1.4 kW charge (120V, 12A) for 7 hours=10 kWh 90,000 80,000 70,000 50,000 40,000 Numbers of Charging Cars Millions of cars MW 60,000 30,000 20,000 10,000 4 4 3 3 2 2 1 1 0 0 16 16 1820 202222 2424 2 2 4 4 18 66 88 10 12 10 12 14 Hour Hour 0 16 18 20 22 24 2 4 Hour 6 8 10 12 14
  • 8. PNNL Grid-Friendly Charger Controller ! With communications as part of the AGC control !   Provision of regulation services to minimize ACE !   Requires high update rates via SCADA network ! Without communications !   Based on frequency deviations from nominal AC frequency !   Provision of frequency bias portion of ACE !   Extremely low-cost
  • 9. Secondary Transformer Loading (Selected Utilities in PNW) Transformer Loaded Capacity for Various PHEV Penetrations EPRI Charging Profile PHEV Charge Profile (Quick Charging) 10 Base Load 50% Penetration 100% Penetration 200% Penetration 40% 8 kW 50% 6 4 2 30% 0 1 3 5 7 9 11 13 15 17 19 21 23 Hour 20% Transformer Loaded Capacity for Various PHEV Penetrations 240V Quick Charge Charging Profile 10% 0% PHEV Charge Profile (EPRI) 1.2 1 0.6 0.4 0.2 0 10% >2 00 % 20 0% 23 0% Percent Loaded Capacity >2 00 % 21 20 0% 19 18 0% 17 16 0% Hour 15 14 0% 13 12 0% 11 10 0% 9 80 % 7 20% 60 % 5 30% 40 % 3 40% 20 % 1 Base Load 50% Penetration 100% Penetration 200% Penetration 50% 0% kW 0.8 Percentage of Transformers Percent Loaded Capacity 18 0% 16 0% 14 0% 12 0% 10 0% 80 % 60 % 20 % 40 % 60% 0% Percentage of Transformers 60%
  • 10. Emissions intensity (ton CO2/MWh) impacts. Only from electricity generation 9.0% 8.0% NWP 7.0% CNV AZN&RMP !   Regions with clean generation (CNV, NWP) will likely increase emissions intensity because vehicle load is met with fossil generation !   Midwestern regions (ECAR, MAIN, MAPP, etc.) show a slight reduction because of the additional natural gas generation Change  in    CO2  intensity   NPCC(US) 6.0% 5.0% 4.0% A4 3.0% A5 2.0% A6 A5 (US) 1.0% Change  in    CO2  intensity   0.0% 1.0% -­‐1.0% A6 2.0% -­‐2.0% A4: home, A5: home and work (day), A6: home after 22:00 (night) Emissions results present mixed message: 10 •  for some not much difference between day- and night-charging •  for others lower emissions at night because of higher efficiency of combined cycle versus combustion turbine plants
  • 11. Ben Franklin Transit all-electric bus November 11, 2013 11
  • 12. Ben Franklin Transit all-electric bus Diesel  Bus   Cost:    425K   100-­‐150  mi/day   $37,700/yr  fuel   1.03¢/mi  all  in   November 11, 2013 VS Electric  Bus   Cost:    525K   120  mi/day   $2,400/yr  fuel   0.007¢/mi  all  in   12
  • 13. discharging V2G •  provides regulation service as a load and generator •  requires charging and discharging according to grid operators signal charging V2G½: Load can provide regulation services Max. charging (7.2 kW = 240V*30A) Capacity value (-7.2 to 7.2=14.4kW) Max. discharging (-7.2 kW) •  provides regulation service as a load only •  requires only charging •  modulates charging discharging V2G½ charging Max. charging (7.2 kW) Capacity value (0 to 7.2=7.2 kW) Never discharge ! Max. discharging (-7.2 kW) Attribute of “V2G½”: •  provides regulation service with ½ the capacity value of V2G •  however, less than half the cost because •  no interconnection gear with grid necessary because no electricity goes back into grid •  removes any uncertainties regarding battery life reduction because of extra cycling 13
  • 14. Frequency regulation with smart loads (EVs and water heaters) November 11, 2013 14
  • 15. Doing Business with PNNL Direct Licensing of Existing IP •  Patents and technologies available for licensing November 11, 2013 CRADA WFO ACT •  Cost share with DOE •  Fund research •  Fund research •  Option to exclusive rights to foreground IP •  Keep the IP •  Negotiate IP •  With strings •  Fewer strings 15