Improving Refractory Lining Life & Energy Saving in Furnace Operations.

1. IMPROVING REFRACTORY LINING LIFE AND ENERGY SAVING IN FURNACE OPERATIONS. by S.P.SHENOY C.E.O., 211, RAIKAR CHAMBERS, GOVANDI EAST , MUMBAI–400 088. INDIA. Tel. : 91-22-6797 8060 Fax : 91-22-2555 2459 Email : espon@vsnl.net Website : www.esponcoating.com

10. FURNACE WALL BEFORE COATING.

11. FURNACE WALL AFTER COATING.

12. BURNER BLOCK BEFORE COATING.

13. BURNER BLOCK AFTER COATING.

14. What happened after coating the Refractory Lining??

15. Rs. 80,000/- Cost of Coating Rs. 15,20,000/- Net Annual Saving Rs. 16,00,000/- ---- Value of Annual Saving 80,000 litres ---- Annual Saving 38 ltrs per ton 40 ltrs per ton Fuel Consumption 21 Months 12 Months Refractory Lining Life With ESPON-RC Coating Without Coating

17. Case Study No. 2 At a leading Forge Shop in Rajkot, savings reported in furnace oil consumption = 3% per day.

18. Rs. 8,600/- Cost of coating Rs. 1,21,000/- Savings in 6 months Rs. 21,600 (Rs.24 x 900 ltrs.) Monthly Saving Rs. 1,29,600/- 6 Monthly Saving Rs. 24/- Oil price per litre 900 Litres Oil saving per month 25 Days No. of working days per month 36 Litres (1200 x 3%) Oil Saving per day

20. THANK YOU ! S.P.SHENOY 9820712387 [email_address]