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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
      INTERNATIONAL JOURNAL OF ADVANCED RESEARCH IN
   – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME
                ENGINEERING AND TECHNOLOGY (IJARET)
ISSN 0976 - 6480 (Print)
ISSN 0976 - 6499 (Online)
Volume 3, Issue 2, July-December (2012), pp. 289-310
                                                                       IJARET
© IAEME: www.iaeme.com/ijaret.asp
Journal Impact Factor (2012): 2.7078 (Calculated by GISI)             ©IAEME
www.jifactor.com




       FLEXURAL SAFETY COST OF OPTIMIZED REINFORCED
                     CONCRETE SLABS

                                  Mohammed S. Al-Ansari
                                 Civil Engineering Department
                                        Qatar University
                                         P.O. Box 2713
                                          Doha Qatar
                                 Email: m.alansari@qu.edu.qa



    ABSTRACT

    This paper presents an analytical model to estimate the cost of an optimized design of
    reinforced concrete slab sections base on structural safety. Flexural and optimized slab
    formulas for four types of reinforced concrete slabs simple one way slab, continuous
    one way slab, two - way solid slab on stiff beams, and flat plate that is a flat slab
    without drop panels and capital heads are derived base on ACI building code of
    design, material cost and optimization. The optimization constraints consist of upper
    and lower limits of depth and area of steel. Slab depth and area of reinforcing steel to
    be minimized to yield the optimal section. Optimized slab materials cost of concrete,
    reinforcing steel and formwork of all sections are computed and compared. Total cost
    factor TCF and other cost factors are developed to generalize and simplify the
    calculations of slab material cost. Numerical examples are presented to illustrate the
    model capability of estimating the material cost of the slab for a desired level of
    structural safety.
    Keywords: Margin of Safety, Depth, Concrete, Steel, Formwork, Optimization,
    Material cost, Cost Factors.


    INTRODUCTION

           Safety and reliability were used in the flexural design of reinforced concrete
    slabs of different sections using ultimate-strength design method USD under the

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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

provisions of ACI building code of design (1, 2, 3 and 4). Slabs are very important
structure members and the most common shape of reinforced concrete slabs is
rectangular cross section. Slabs with single reinforcement are the preliminary types of
slabs and the reinforcement is provided near the tension face of the slab. Slab sizes are
mostly governed by the ultimate external bending moment Me, and the optimized
section of reinforced concrete slabs could be achieved by minimizing the optimization
function of slab depth and reinforcing steel area (5, 6 and 7).
This paper presents an analytical model to estimate the cost of an optimized design of
reinforced concrete slab sections with yield strength of nonprestressed reinforcing 420
MPA and compression strength of concrete 30 MPA base on flexural capacity of the
slab section that is the design moment strength and the sum of the load effects at the
section that is the external bending moment Me. Slab Flexural and optimized formulas
for four types of reinforced concrete slabs, simple one way slab, continuous one way
slab, two - way solid slabs on stiff beams, and flat plate that is a flat slab without drop
panels and capital heads are derived base on ACI building code of design, material
cost and optimization. The optimization of slabs is formulated to achieve the best slab
dimension that will give the most economical section to resist the external bending
moment Me for a specified value of the design moment strength Mc base on desired
level of safety. The optimization is subjected to the design constraints of the building
code of design ACI such as maximum and minimum reinforcing steel area and upper
and lower boundaries of slab dimensions (8, 9 and 10).
The total cost of the slab materials is equal to the summation of the cost of the
concrete, steel and the formwork. Total cost factor TCF, cost factor of concrete CFC,
Cost Factor of steel CFS, and cost factor of timber CFT are developed to generalize
and simplify the estimation of beam material cost. The slab is said to fail when the
resistance of the slab is less than the action caused by the applied load. The slab
resistance is measured by the design moment strength Mc and the slab action is
measured by the external bending moment Me.
The slab margin of safety is given by:
                                 ‫݁ܯ	 − ܿܯ	 = ܯ‬                                       (1)
Where
                               	‫ = 	ܿܯ‬Design	Moment	Strength

                                          ‫ܧ = ݁ܯ‬xternal	bending	moment	

                                             ‫ = ܯ‬Margin	of	safety



Setting the margin of safety M in percentages will yield the factor of safety (F.S.)

                                                     	‫ܯ + 1 = .ܵ .ܨ‬           (2)
And                                                  ‫.ܵ .ܨ ∗ ݁ܯ = ܿܯ‬         (2-a)
																																																					‫)ܯ + 1( ∗ ݁ܯ = ܿܯ‬        (2-b)



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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

FLEXURAL SLAB FORMULAS

Four types of reinforced concrete slabs, simple one way slab, continuous one way slab,

two way solid slab on stiff beams, and flat plate that is a flat slab without drop panels

and capital heads with yield strength of nonprestressed reinforcing fy and compression

strength of concrete f`c. The design moment strength Mc results from internal

compressive force C and an internal force T separated by a lever arm.                                        For the slabs

with single reinforcement, Fig. 1

                                                                                         0.85 f`c
                                  Ac                                                                           a/2
h      d                                                                     N.A.                             C = 0.85 f`c Ac
                                      As
                                                                                                            T = As fy

                              b                                                      N.A. = Neutral Axis
    Fig. 1 Rectangular slab cross section with reinforcement


                                               ܶ = ‫ݕ݂	ݏܣ‬                                                            3

																																															‫ܿܣ	ܿ`݂58.0 = ܥ‬                                                     3-a

                                             ‫ܽ	ܾ = ܿܣ‬                                                            3-b

Having T = C from equilibrium, the compression area
                                                     ஺௦∗ி௬
																																																		‫ = ܿܣ‬଴.଼ହ∗ி௖                                                    3-c

And the depth of the compression block

                                                   ி௬∗஺௦
																																								ܽ =                                                                      3-d
                                                ଴.଼ହ∗ி௖∗௕

Thus, the design moment strength

                                                                  ௔
           																										‫߮ = ܿܯ‬௕ 	‫ 	ݕ݂	ݏܣ‬ቀ݀ − ଶቁ																																																								3-e




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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

From flexural point of view a simple one way slab has a single moment, the

continuous one way slab has two moments, two way solid slabs and flat slabs have six

moments, four edge moments and two middle moments, Figs. 2,3,and 4.

Where

߮௕ = Bending reduction factor
݂‫ = ݕ‬Specified yield strength of nonprestressed reinforcing
݂`ܿ = Specified compression strength of concrete
‫ = ݏܣ‬Area of tension steel
‫ = ܿܣ‬Compression area

݀ = Effective depth

ܽ =Depth of the compression block

ܾ =Width of the slab cross section

ℎ =Total depth of the slab cross section

Ag = Gross cross-sectional area of a concrete member



                               M




                              M




                          L
Fig. 2   Simple one way slab moment per running meter




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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME



                                              M1


                           M                      M




                                       M1


                       L                               L



Fig.3 Continuous one way slab moments per running meter


                                              L1

          L2


                                      M2
                     M3
                               M6                 M5
                                                            M1
                    M4
                                                                   M5



                           M6

                                                                       M4



     M3
                                                       M1

Fig.4 Two way slab moments of internal panel

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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

SLAB OPTIMIZATION

The optimization of slabs is formulated to achieve the best slab dimension that will

give the most economical section to resist the external bending moment (Me) for a

specified value of the design moment strength (Mc) base on selected margin of safety.

The optimization is subjected to the constraints of the building code of design ACI for

reinforcement and slab size dimensions. The optimization function of slab

                                                        ௔
  Minimize		‫߮ = )݀ ,ܾ ,ݏܣ(ܨ‬௕ 	‫ 	ݕ݂	ݏܣ‬ቀ݀ − ଶቁ - Mc                               (4)

Must satisfy the following constraints:
 ௅        ௎
݀ௌ ≤ ݀ ≤ ݀ௌ                                                                         (4-a)

  ெ௜௡௜          ெ௔௫
‫ݏܣ‬ௌ    ≤ ‫ݏܣ ≤ ݏܣ‬ௌ                                                                   (4-b)

                           ௙`௖         ଺଴଴
‫ ݏܣ‬ெ௔௫	 = 0.75 ∗ ߚ1 ∗            	ቀ            ቁ ܾ݀                             (4-c)
                           ௙௬         ଺଴଴ା௙௬

               ଵ.ସ	
‫ ݏܣ‬ெ௜௡௜	 = 	 ቀ ௙௬ ቁ ܾ݀                                                              (4-d)

ߚ1 = 0.85		݂‫ܽܲܯ	03 ≤ 	ܿ`݂		ݎ݋‬                                                       (4-e)

ߚ1 = 0.85 − 0.008(݂`ܿ − 30) ≥ 0.65			݂‫ܽܲܯ	03 > 	ܿ`݂		ݎ݋‬                              (4-f)
       ௅       ௅
Where ݀஻ and		݀஻ are slab depth lower and upper bounds the upper bound is equal to

                                               ெ௜௡௜       ெ௔௫
300mm, one meter is constant slab width, and	‫ݏܣ‬஻    and ‫ݏܣ‬஻   are slab steel

reinforcement area lower and upper bounds.

SLAB FORMWORK MATERIALS

The form work material is limited to slab bottom of 50 mm thickness and two sides of

20    mm      thickness     each,         Fig.5       .The   formwork   area   AF     of     the     slab

																											‫ܨܣ‬ௌ௅஺஻ = 	2(20 ∗ ℎ) + 50 ∗ ܾ                                        (5)




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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

                    20mm sheathing Slab side




                                                           50mm Slab bottom (soffit)


Fig. 5   Rectangular slab formwork material for sides and bottom


SLAB COST ANALYSIS

The total cost of the beam materials is equal to the summation of the cost of the

concrete, steel and the formwork per square meter:

                                                          ்௢௡
  ܶ‫݉(݃ܣ ݐݏ݋ܥ	݈ܽݐ݋‬ଶ )        ‫݉(ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ        ‫݉(ܨܣ‬ଶ )
            =        ∗ ‫+ ܿܥ‬        ∗          ∗ ‫+ ݏܥ‬         ∗ ‫)6(															݂ܥ‬
     ݉ଶ        ݉              ݉        ݉               ݉

For simple one way slab

                                                                    ்௢௡
 ܶ‫݉(݃ܣ ݐݏ݋ܥ	݈ܽݐ݋‬ଶ )        (‫݉()ݐݏܣ + ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ        ‫݉(ܨܣ‬ଶ )
           =        ∗ ‫+ ܿܥ‬                ∗          ∗ ‫+ ݏܥ‬         ∗ ‫)7(			݂ܥ‬
    ݉ଶ        ݉                  ݉            ݉               ݉

For continuous one way slab

                                                                     ்௢௡
  ܶ‫݉(݃ܣ ݐݏ݋ܥ	݈ܽݐ݋‬ଶ )        (‫݉()ݐݏܣ + ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ        ‫݉(ܨܣ‬ଶ )
            =        ∗ ‫+ ܿܥ‬                ∗          ∗ ‫+ ݏܥ‬         ∗ ‫݂ܥ‬
     ݉ଶ        ݉                  ݉            ݉               ݉
                                                    ்௢௡
                      ߚ ∗ ߙ(‫݉()1ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ
                 + 		                ∗          ∗ ‫)8(																																																							ݏܥ‬
                             ݉           ݉



Where

Cc = Cost of 1 m3 of ready mix reinforced concrete in dollars

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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

Cs = Cost of 1 Ton of steel in dollars

Cf = Cost of 1 m3timber in dollars
                                   ்௢௡
γୱ = Steel	density	= 7.843         ௠య

Ast = Temperature and shrinkage area of steel

β = 1 for external panel and 2 for internal panel base on top reinforcement in the panel


α = Coefficient required to determine top reinforcement length and is equal to 0.3 for

ACI code

Total Cost Factor TCF and other cost factors are developed to generalize and simplify

the calculations of slab material cost.

                (‫)ݐݏ݋ܥ	݁ݐ݁ݎܿ݊݋ܥ‬    ‫݉(݃ܣ‬ଶ )
      	‫= ܥܨܥ‬                    =	         ∗ ‫)9(																																																								ܿܥ‬
                      ݉ଶ             ݉

           ܵ‫ݐݏ݋ܥ	݈݁݁ݐ‬    ‫݉(ݏܣ‬ଶ )       ܶ‫݊݋‬
     ‫= ܵܨܥ‬            =	         ∗ ߛ௦ ൬ ଷ ൰ ∗ ‫)01(																																																	ݏܥ‬
              ݉  ଶ         ݉           ݉

           ܵ‫ݐݏ݋ܥ	݈݁݁ݐ‬    (‫݉()ݐݏܣ + ݏܣ‬ଶ )       ܶ‫݊݋‬
    ‫= 1ܵܨܥ‬            =	                 ∗ ߛ௦ ൬ ଷ ൰ ∗ ‫)1 − 01(																									ݏܥ‬
              ݉ଶ               ݉               ݉

              ܾܶ݅݉݁‫ݐݏ݋ܥ	ݎ‬    ‫݉(ܨܣ‬ଶ )
     ‫= ܶܨܥ‬                =	         ∗ ‫)11(																																																															݂ܥ‬
                  ݉ଶ           ݉

And

                                      ்௢௧௔௟	஼௢௦௧
ܶ‫= ܶܨܥ + ܵܨܥ + ܥܨܥ = ܨܥ‬                                                                               (12)
                                            ௠మ

                                          ்௢௧௔௟	஼௢௦௧
ܶ‫= ܶܨܥ + 1ܵܨܥ + ܥܨܥ = 1ܨܥ‬                                                                             (12-1)
                                               ௠మ

Where

CFC = Cost Factor of Concrete

CFS = Cost Factor of Steel

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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

CFS1 = Cost Factor of Steel - One Way Slab

CFT = Cost Factor of Timber

 TCF = Total Cost Factor

TCF1 = Total Cost Factor – One Way Slab


    ۳‫ ܜܖ܍ܕܗۻ		ܔ܉ܖܚ܍ܜܠ‬Me




    Safety and Reliability:
        1- Margin of safety M
        2- ۲‫ ܐܜ܏ܖ܍ܚܜ܁	ܜܖ܍ܕܗۻ	ܖ܏ܑܛ܍‬Mc (equation 2-b)




    Optimization:
        1- Flexural formulas
        2- Constraints
        3- Slab dimensions and area of steel




    Material quantities per square meter:
        1- Concrete
        2- Steel
        3- Timber




    Cost Analysis:
        1-   Concrete cost
        2-   Steel cost
        3-   Formwork cost
        4-   Total cost


Fig. 6 The process of estimating Slab cost for a selected M


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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

RESULT AND DISCUSSION

Base on the selected margin of safety M for external	bending	moment Me, the slabs

were analyzed and designed optimally to ACI code of design in order to minimize the

total cost of slabs that includes cost of concrete, cost of steel, and cost of formwork,

Fig. 6. To relate the safety margins to analysis, design, and cost of reinforced concrete

slabs, the slabs were subjected to different external	bending	moment Me with

selected range of margins of safety. In order to optimize the slab section, a list of

constraints (equations 4-4f) that contain the flexural formulas (equations 3-3e) have to

be satisfied to come up with the most economical slab dimensions. The

design	moment	strength Mc (equation 2-b) that is selected base on margin of safety

is an input in the optimization function of the slab (equation 4). Once the optimum

slab thickness and reinforcing steel area are determined, the optimized section design

moment strength Mo is computed base on ACI flexural equation (equation 3-e) and

compared with the design moment strength Mc selected base on the margin of safety,

Table 1.

Table 1. Safety and optimization of reinforced concrete slabs
 Me      M     Mc      Optimized Section             Mo
kN.m % kN.m               Dimensions                kN.m
                       b     As        d          Flexural
                     mm mm2          mm        ACI - Equation
 10     100     20   1000 450         125           20.667
 20      50     30           540      155           30.781
 50      20     60           750      225           62.134
 100    40     140          1280     *300          140.335
 150    33     200          1855     *300           200.24




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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
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                           START

                                                          Next i
                  i = 1 .. 680    Me Range


                                                           Next j
                j = 0.01 .. 1.00 M Range


               ࡹࢋ࢏ = ࢏																		External Moment


               ࡹ࢐ = ࢐          Safety Margin


      ࡹࢉ࢏࢐ = ࡹࢋ࢏ ൫ࡹ࢐ + ૚൯        Design Moment Strength


                                                               New As,d
      Initial Design Parameters (As, d)


                      Optimization



                                              No
                        Constraints



                                  yes
     Material Quantities Steel As, Concrete Ag, Timber AF



          Beam Cost Factors Equations 9-12
          21


                             ࢐>૚             No



                                 yes

                           ࢏ > ૟ૡ૙         No


                                 yes

                           END

     Fig. 7 The Process of Computing Cost Factors


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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

Areas of Concrete, reinforcing steel and area of timber of the form work AF (equation

5) are computed based on optimum slab dimensions. The formwork area AF of the

slab cross section is made of two vertical sides of 20mm thickness and height of slab

total depth, slab bottom of 50 mm thickness and width equals slab width.

The total cost of slab material is calculated using equations 6,7 and 8, base on Qatar

and USA prices respectively of $100,$131 for 1 m3 of ready mix concrete,

$1070,$1100 for 1 ton of reinforcing steel bars, and $531.$565 for 1 m3 of timber,

(11). Total Cost Factor TCF, Cost Factor of concrete CFC, Cost Factor of steel CFS,

and Cost Factor of Timber CFT, are developed in equations 9 - 12 to generalize and

simplify the calculation of slab material cost. To determine the cost factors that are to

be used for estimating the slab material cost, an iterative cost safety procedure of

estimating the slab material cost base on safety and optimal criteria is applied to

external bending moment range of 5 kN.m to 680 kN.m as the maximum moment for

an upper bound of depth equals 300mm and a maximum area of steel base on f`c

equals 30MPa and fy equals 420Mpa.The margin of safety range of 1% to 100% for

each moment, Fig. 7. Once the TCF is determined, then the total cost is equal to the

product of the TCF value that corresponds to the moment Mc and the slab panel area,

Figs. 8 and 9. The following examples will illustrate the use of the proposed method.




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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
     – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME



                                   160


                                   140            Qatar
                                                  USA
                                   120
                 TCF ( $ / m 2)




                                   100


                                       80

                                       60


                                       40

                                       20
                                                   0          200         400      600         800

                                                Design moment strength Mc (kN. m)

                                        Fig. 8 Total Material Cost of One Way Slab $




                              160

                              140                  USA
                                                   Qatar
                              120
TCF ( $ / m 2)




                              100

                                  80

                                  60

                                  40

                                  20
                                                  0           200           400          600         800


                                                       Design moment strength Mc (kN.m)

                                       Fig. 9   Total Material Cost of Two Way Slab $

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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
     – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

     Example 1: Simple one way reinforced concrete slab panel of 2 m by 6 meter with

                                                           ଼଴	௞ே.௠
     external bending moment Me magnitude of                         and margin of safety of 25%,
                                                             ௠

     Fig. 10. To determine the slab cost, first the safety margin of 25% will require a design

                                       ଵ଴଴	௞ே.௠
     strength moment Mc equal to                     (equation 2-b). Second the total cost factor
                                           ௠

     TCF is determined base on the Mc magnitude (Fig. 8) and it is equal to 81 and 85 base

     on Qatar and USA prices respectively. Finally, the slab cost is equal to the product of

     TCF and panel area yielding $972 in Qatar and $1020 in USA. The cost of simple one

     way slab with different safety margins is shown in Table 2.




L2
                                               Ast
                                                                                               h


                                                                                      As
            L1                                                          L1

     Simple One way Slab Panel                                       Reinforcement Detailing

                               Fig. 10 Simple One Way Slab


     Table 2. Material Cost of Simple One Way Slab
       Me     M     Mc         TotalCost     Panel                     Total Cost
      kN.m % kN.m                Factor      Area                          $
                                 TCF1         m2
                            Qatar     USA                            Qatar    USA
       80     25   100        81        85    12                      972     1020
              50   120        85        89                           1020     1068
              75   140        87        91                           1044     1092


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International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

     Example 2: Internal flat plate panel 6m by 8m with 4 external bending moments Me

     ଷ଴	௞ே∙௠           ଶଶ.ହ	௞ே∙௠                ଵଽ	௞ே∙௠         ଵହ	௞ே∙௠
                  	,                   		,			             	 ,                and margin of safety of 20%, Fig.
          ௠                  ௠                    ௠                   ௠

     11. To determine the slab cost, first the safety margin of 20% requires design moments

                                     36	݇ܰ∙݉ 27	݇ܰ∙݉                                 ଵ଼	௞ே∙௠
     Mc       equal    to        	
                                        ݉
                                            	, ݉ 		,			 23	݇ܰ∙݉	,
                                                           ݉
                                                                                               	(equation   2-b)
                                                                                       ௠

     respectively.          Second the total cost factor TCF is determined base on maximum

                                                    ଷ଺	௞ே∙௠
     design moment Mc magnitude of                                    , and TCF is equal to 58 and 60 base on
                                                          ௠

     Qatar and USA prices respectively, Fig.9. Third the cost factor of steel CFS is

     determined base on the remaining moment’s magnitudes, Fig.12. Finally, the flat plate

     cost is equal to the product of cost factors and panel area yielding $ 3358.2 and

     $3459.84 in Qatar and USA prices respectively, Table 3.




                                                                L1


        Internal
L1
        Panel


              L


                                                                                 L

     Floor Plan                                  Reinforcement Detailing of Internal Panel

                                                 Fig. 11 Flat Plate


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                    70

                                   USA
                    60             Qatar


                    50


                    40
CFS ($ / m 2)




                    30


                    20


                    10


                     0



                                   0           200            400            600            800


                Design moment strength Mc (kN. m)

                     Fig. 12      Two way Slab Reinforcing Steel Cost $

                Table 3.    Material Cost of Flat Plate
                Me       M%      Mc      Cost Factor Panel           Cost
                                                         Area Qatar       USA
                                       Qatar USA          m2     $          S
                 30       20     36      *58       60     48   2784       2880
                22.5      20     27     **4.3     4.4          206.4      211.2
                 19       20     23 **3.97 4.08               190.56    195.84
                 15       20     18     **3.6     3.7          172.8    178.08
                                Total Cost                    3353.76 3465.12
                                                       *TCF
                                                      **SCF




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     Example 3: Internal continuous one way slab panel 3m by 7m with 2 external

                                   ଷ଴	௞ே∙௠         ଷ଼	௞ே∙௠
     bending moments Me                      	,                		   and margin of safety of 30%, Fig. 13.
                                     ௠               ௠

     To determine the slab cost, first the safety margin of 30% requires design moments Mc

                  39	݇ܰ∙݉ 49.4	݇ܰ∙݉
     equal to 	
                     ݉
                         	,   ݉
                                   			(equation 2-b) respectively. Second the cost factors
     CFC and CFT are determined base on maximum design moment Mc magnitude of

     ସଽ.ସ	௞ே∙௠
                    ,   Fig.14. Third the cost factor of steel CFS is determined base on the
          ௠

     moment’s magnitudes, Fig.15. Finally, the Internal continuous one way slab cost is

     equal to the product of cost factors and panel area yielding $ 1293.7 and $1363 in

     Qatar and USA prices respectively, Table 4.




                        Internal
                        Panel
            External                                                0.3 L1 typical
L2         Panel

                                             Ast
                                                                                                            h


                                                                                        As
     L1       L1         L1                                         L1         L1            L1




     Continuous One way Slab Panels                                       Reinforcement Detailing

                                   Fig. 13 Continuous One Way Slab




                                                         305
International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME




                 45
                                          Maximum Depth of 300mm
                 40

                 35

                 30
    ( $ / m 2)




                 25
                                                         Qatar - CFC
                                                         Qatar - CFT
                 20
                                                         USA - CFC
                                                          USA - CFT
                 15

                 10

                 5
                                0          200         400          600          800

                                    Design moment strength Mc (kN.m)

                      Fig. 14   Cost Factors CFC and CFT


Table 4.    Material Cost of Continuous One Way Slab
Me       M%      Mc      Cost Factor       Panel             Cost
                                           Area       Qatar       USA
                                              2
                        Qatar USA            m           $          S
38        30    49.4 *24.5       25.4        21        514.5      533.4
                       **30.4 32.6                    638.4       684.6
                       ***9.5    9.7   β(0.3)21=12.6 119.7        122.2
30        30     39 ***8.6       8.8         21       180.6       184.8
                     Total Cost                       1453.2      1525
                         *CFC , **CFT, ***CFS1, β = 2




                                             306
International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME




                     80

                     70               Q
                                      USA
                     60
 CFS ($ / m 2)




                     50

                     40

                     30

                     20

                     10

                      0
                                     0            200               400             600          800


                                    Design moment strength Mc (kN. m)

                          Fig. 15           One Way Slab Reinforcing Steel Cost $


Example 4: Two-way solid slab internal panel 6m by 8m with 4 external bending

                          ଷ଴	௞ே∙௠          ଶଶ.ହ	௞ே∙௠             ଵଽ	௞ே∙௠           ଵହ	௞ே∙௠
moments Me                            	,                		,			               	 ,             and margin of
                              ௠               ௠                    ௠                 ௠

safety of 20%, Fig. 16. To determine the slab cost, first the safety margin of 20%

                                                                           36	݇ܰ∙݉ 27	݇ܰ∙݉
requires design moments Mc equal to                                    	
                                                                              ݉
                                                                                  	, ݉ 		,			 23	݇ܰ∙݉	,
                                                                                                 ݉

ଵ଼	௞ே∙௠
                     	(equation   2-b) respectively. Second the cost factors CFC and CFT are
                 ௠

                                                                                          ଷ଺	௞ே∙௠
determined based on maximum design moment Mc magnitude of                                              , Fig.13.
                                                                                             ௠

Third the cost factor of steel CFS is determined based on the moment’s magnitudes,



                                                          307
International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
     – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

     Fig.12. Finally, the two way solid slab cost is equal to the product of cost factors and

     panel area yielding $3085 and $3435in Qatar and USA prices respectively, Table 5.

     It is worth noting that in examples 3 and 4 CFC and CFT in step 2 were computed

     instead of TCF base on maximum moment magnitude, because the maximum moment

     reinforcement is top reinforcement and it had to be computed separately since it does

     not extend over the panel length. Another point of interest is the comparison of the

     cost of flat plate with two-way solid slab on stiff beam that were determined based on

     the same external moments, yielding higher cost for the flat plate than two-way solid

     slab on beams. Even though the calculation showed that the flat plate cost is higher,

     the fact is flat plate is more economical because the cost of two-way solid slab on stiff

     beam exclude the beams cost.




                                                                                  0.3 L 1

                                              L1


     Internal
L1                                                                   0.3 L
     Panel


        L


                                                              L

     Floor Plan                        Reinforcement Detailing of Internal Panel

                         Fig. 16 Two Way Solid Slab on Stiff Beams




                                                 308
International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

Table 5.    Material Cost of Two way Solid Slab
Me       M%      Mc      Cost Factor        Panel                       Cost
                                             Area                Qatar        USA
                        Qatar USA             m2                   $            S
 30       20     36     *21.2     21.9        48                1017.6       1051.2
                       **30.01 32.23                             1440       1547.04
                         ***5      5.1  β(0.3)48=28.8             144        146.88
22.5             27     ***4.3     4.4  β(0.3)48=28.8           123.84       126.72
 19              23 ***3.9         4.1        48                 187.2        196.8
 15              18 ***3.6        3.71        48                 172.8       178.08
                     Total Cost                                 3085.44     3246.72
                          *CFC , **CFT, ***CFS, β = 2


CONCLUSIONS

Flexural analytical model is developed to estimate the cost of slab materials base on
selected margin of safety under various design constraints. Margin of safety have a
direct impact on the slab optimum design for a desired safety level and consequently it
has a big effect on beam material cost. Total cost factor TCF, cost factor of concrete
CFC, Cost Factor of steel CFS, and cost factor of timber CFT are developed and
presented as formulas to approximate material cost estimation of optimized reinforced
concrete slab sections base on ACI code of design. Cost factors were used to produce
slab cost charts that relate design moment strength Mc to the slab material cost for the
desired level of safety. The model could be used base on selected safety margin for
other codes of design by modifying equations of flexural and optimization, and
checking the material cost estimates for different types of slabs.




REFERENCES

        1.         Madsen, Krenk, and Lind. (1986). Methods of Structural Safety,
                   Dover Publication, INC., New York.
        2.         Park, and Gamble. (2000). Reinforced Concrete Slabs, Wiley
                   Publication, INC., New York.
        3.         Brown, R. H., (1975). “Minimum Cost Selection of One-way Slab
                   Thickness” Structural Division, ASCE, Vol. 101, No. 12, pp.2586-
                   2590
        4.         American Concrete Institute (ACI).(2008). “Building Code and
                   Commentary”. ACI-318M-08, Detroit.
        5.         Ahmad, F., and Adeli, H. (2005). “Optimum cost design of
                   reinforced concrete slab using neural dynamics model” Artificial
                   intelligence, Elsevier, Vol. 18, pp.65-72.


                                            309
International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976
– 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME

        6.         McCormac, and Brown. (2009). Design of Reinforced Concrete,
                   Wiley, 8thedition. New Jersey.
        7.         Hassoun, and Al-Manaseer. (2005). Structural Concrete Theory and
                   Design, Wiley, 3rd edition, New Jersey.
        8.         MATHCAD (2007).MathSoft Inc., 101 Main Street, Cambridge,
                   Massachusetts, 02142, USA.
        9.         Merta, I. T., and Kravanja, S. (2010). “Cost Optimum Design of
                   Reinforced Concrete Simply Supported One-Way Slabs ”, Earth and
                   Space Conference , ASCE, pp.2670-2678.
        10.        Singh, M. S., (1990). “Cost Model For Reinforced concrete Beam
                   And Slab Structures in Building” Journal of Construction
                   Enginnering and Management, Vol. 116, pp.54-67.
        11.        Waier, P.R., (2010). RSMEANS-Building Construction Cost Data,
                   68TH Annual Edition,RSMeans, MA 02364-3008, USA.




                                            310

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Flexural safety cost of optimized reinforced

  • 1. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 INTERNATIONAL JOURNAL OF ADVANCED RESEARCH IN – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME ENGINEERING AND TECHNOLOGY (IJARET) ISSN 0976 - 6480 (Print) ISSN 0976 - 6499 (Online) Volume 3, Issue 2, July-December (2012), pp. 289-310 IJARET © IAEME: www.iaeme.com/ijaret.asp Journal Impact Factor (2012): 2.7078 (Calculated by GISI) ©IAEME www.jifactor.com FLEXURAL SAFETY COST OF OPTIMIZED REINFORCED CONCRETE SLABS Mohammed S. Al-Ansari Civil Engineering Department Qatar University P.O. Box 2713 Doha Qatar Email: m.alansari@qu.edu.qa ABSTRACT This paper presents an analytical model to estimate the cost of an optimized design of reinforced concrete slab sections base on structural safety. Flexural and optimized slab formulas for four types of reinforced concrete slabs simple one way slab, continuous one way slab, two - way solid slab on stiff beams, and flat plate that is a flat slab without drop panels and capital heads are derived base on ACI building code of design, material cost and optimization. The optimization constraints consist of upper and lower limits of depth and area of steel. Slab depth and area of reinforcing steel to be minimized to yield the optimal section. Optimized slab materials cost of concrete, reinforcing steel and formwork of all sections are computed and compared. Total cost factor TCF and other cost factors are developed to generalize and simplify the calculations of slab material cost. Numerical examples are presented to illustrate the model capability of estimating the material cost of the slab for a desired level of structural safety. Keywords: Margin of Safety, Depth, Concrete, Steel, Formwork, Optimization, Material cost, Cost Factors. INTRODUCTION Safety and reliability were used in the flexural design of reinforced concrete slabs of different sections using ultimate-strength design method USD under the 289
  • 2. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME provisions of ACI building code of design (1, 2, 3 and 4). Slabs are very important structure members and the most common shape of reinforced concrete slabs is rectangular cross section. Slabs with single reinforcement are the preliminary types of slabs and the reinforcement is provided near the tension face of the slab. Slab sizes are mostly governed by the ultimate external bending moment Me, and the optimized section of reinforced concrete slabs could be achieved by minimizing the optimization function of slab depth and reinforcing steel area (5, 6 and 7). This paper presents an analytical model to estimate the cost of an optimized design of reinforced concrete slab sections with yield strength of nonprestressed reinforcing 420 MPA and compression strength of concrete 30 MPA base on flexural capacity of the slab section that is the design moment strength and the sum of the load effects at the section that is the external bending moment Me. Slab Flexural and optimized formulas for four types of reinforced concrete slabs, simple one way slab, continuous one way slab, two - way solid slabs on stiff beams, and flat plate that is a flat slab without drop panels and capital heads are derived base on ACI building code of design, material cost and optimization. The optimization of slabs is formulated to achieve the best slab dimension that will give the most economical section to resist the external bending moment Me for a specified value of the design moment strength Mc base on desired level of safety. The optimization is subjected to the design constraints of the building code of design ACI such as maximum and minimum reinforcing steel area and upper and lower boundaries of slab dimensions (8, 9 and 10). The total cost of the slab materials is equal to the summation of the cost of the concrete, steel and the formwork. Total cost factor TCF, cost factor of concrete CFC, Cost Factor of steel CFS, and cost factor of timber CFT are developed to generalize and simplify the estimation of beam material cost. The slab is said to fail when the resistance of the slab is less than the action caused by the applied load. The slab resistance is measured by the design moment strength Mc and the slab action is measured by the external bending moment Me. The slab margin of safety is given by: ‫݁ܯ − ܿܯ = ܯ‬ (1) Where ‫ = ܿܯ‬Design Moment Strength ‫ܧ = ݁ܯ‬xternal bending moment ‫ = ܯ‬Margin of safety Setting the margin of safety M in percentages will yield the factor of safety (F.S.) ‫ܯ + 1 = .ܵ .ܨ‬ (2) And ‫.ܵ .ܨ ∗ ݁ܯ = ܿܯ‬ (2-a) ‫)ܯ + 1( ∗ ݁ܯ = ܿܯ‬ (2-b) 290
  • 3. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME FLEXURAL SLAB FORMULAS Four types of reinforced concrete slabs, simple one way slab, continuous one way slab, two way solid slab on stiff beams, and flat plate that is a flat slab without drop panels and capital heads with yield strength of nonprestressed reinforcing fy and compression strength of concrete f`c. The design moment strength Mc results from internal compressive force C and an internal force T separated by a lever arm. For the slabs with single reinforcement, Fig. 1 0.85 f`c Ac a/2 h d N.A. C = 0.85 f`c Ac As T = As fy b N.A. = Neutral Axis Fig. 1 Rectangular slab cross section with reinforcement ܶ = ‫ݕ݂ ݏܣ‬ 3 ‫ܿܣ ܿ`݂58.0 = ܥ‬ 3-a ‫ܽ ܾ = ܿܣ‬ 3-b Having T = C from equilibrium, the compression area ஺௦∗ி௬ ‫ = ܿܣ‬଴.଼ହ∗ி௖ 3-c And the depth of the compression block ி௬∗஺௦ ܽ = 3-d ଴.଼ହ∗ி௖∗௕ Thus, the design moment strength ௔ ‫߮ = ܿܯ‬௕ ‫ ݕ݂ ݏܣ‬ቀ݀ − ଶቁ 3-e 291
  • 4. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME From flexural point of view a simple one way slab has a single moment, the continuous one way slab has two moments, two way solid slabs and flat slabs have six moments, four edge moments and two middle moments, Figs. 2,3,and 4. Where ߮௕ = Bending reduction factor ݂‫ = ݕ‬Specified yield strength of nonprestressed reinforcing ݂`ܿ = Specified compression strength of concrete ‫ = ݏܣ‬Area of tension steel ‫ = ܿܣ‬Compression area ݀ = Effective depth ܽ =Depth of the compression block ܾ =Width of the slab cross section ℎ =Total depth of the slab cross section Ag = Gross cross-sectional area of a concrete member M M L Fig. 2 Simple one way slab moment per running meter 292
  • 5. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME M1 M M M1 L L Fig.3 Continuous one way slab moments per running meter L1 L2 M2 M3 M6 M5 M1 M4 M5 M6 M4 M3 M1 Fig.4 Two way slab moments of internal panel 293
  • 6. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME SLAB OPTIMIZATION The optimization of slabs is formulated to achieve the best slab dimension that will give the most economical section to resist the external bending moment (Me) for a specified value of the design moment strength (Mc) base on selected margin of safety. The optimization is subjected to the constraints of the building code of design ACI for reinforcement and slab size dimensions. The optimization function of slab ௔ Minimize ‫߮ = )݀ ,ܾ ,ݏܣ(ܨ‬௕ ‫ ݕ݂ ݏܣ‬ቀ݀ − ଶቁ - Mc (4) Must satisfy the following constraints: ௅ ௎ ݀ௌ ≤ ݀ ≤ ݀ௌ (4-a) ெ௜௡௜ ெ௔௫ ‫ݏܣ‬ௌ ≤ ‫ݏܣ ≤ ݏܣ‬ௌ (4-b) ௙`௖ ଺଴଴ ‫ ݏܣ‬ெ௔௫ = 0.75 ∗ ߚ1 ∗ ቀ ቁ ܾ݀ (4-c) ௙௬ ଺଴଴ା௙௬ ଵ.ସ ‫ ݏܣ‬ெ௜௡௜ = ቀ ௙௬ ቁ ܾ݀ (4-d) ߚ1 = 0.85 ݂‫ܽܲܯ 03 ≤ ܿ`݂ ݎ݋‬ (4-e) ߚ1 = 0.85 − 0.008(݂`ܿ − 30) ≥ 0.65 ݂‫ܽܲܯ 03 > ܿ`݂ ݎ݋‬ (4-f) ௅ ௅ Where ݀஻ and ݀஻ are slab depth lower and upper bounds the upper bound is equal to ெ௜௡௜ ெ௔௫ 300mm, one meter is constant slab width, and ‫ݏܣ‬஻ and ‫ݏܣ‬஻ are slab steel reinforcement area lower and upper bounds. SLAB FORMWORK MATERIALS The form work material is limited to slab bottom of 50 mm thickness and two sides of 20 mm thickness each, Fig.5 .The formwork area AF of the slab ‫ܨܣ‬ௌ௅஺஻ = 2(20 ∗ ℎ) + 50 ∗ ܾ (5) 294
  • 7. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME 20mm sheathing Slab side 50mm Slab bottom (soffit) Fig. 5 Rectangular slab formwork material for sides and bottom SLAB COST ANALYSIS The total cost of the beam materials is equal to the summation of the cost of the concrete, steel and the formwork per square meter: ்௢௡ ܶ‫݉(݃ܣ ݐݏ݋ܥ ݈ܽݐ݋‬ଶ ) ‫݉(ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ ‫݉(ܨܣ‬ଶ ) = ∗ ‫+ ܿܥ‬ ∗ ∗ ‫+ ݏܥ‬ ∗ ‫)6( ݂ܥ‬ ݉ଶ ݉ ݉ ݉ ݉ For simple one way slab ்௢௡ ܶ‫݉(݃ܣ ݐݏ݋ܥ ݈ܽݐ݋‬ଶ ) (‫݉()ݐݏܣ + ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ ‫݉(ܨܣ‬ଶ ) = ∗ ‫+ ܿܥ‬ ∗ ∗ ‫+ ݏܥ‬ ∗ ‫)7( ݂ܥ‬ ݉ଶ ݉ ݉ ݉ ݉ For continuous one way slab ்௢௡ ܶ‫݉(݃ܣ ݐݏ݋ܥ ݈ܽݐ݋‬ଶ ) (‫݉()ݐݏܣ + ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ ‫݉(ܨܣ‬ଶ ) = ∗ ‫+ ܿܥ‬ ∗ ∗ ‫+ ݏܥ‬ ∗ ‫݂ܥ‬ ݉ଶ ݉ ݉ ݉ ݉ ்௢௡ ߚ ∗ ߙ(‫݉()1ݏܣ‬ଶ ) ߛ௦ ቀ ௠య ቁ + ∗ ∗ ‫)8( ݏܥ‬ ݉ ݉ Where Cc = Cost of 1 m3 of ready mix reinforced concrete in dollars 295
  • 8. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Cs = Cost of 1 Ton of steel in dollars Cf = Cost of 1 m3timber in dollars ்௢௡ γୱ = Steel density = 7.843 ௠య Ast = Temperature and shrinkage area of steel β = 1 for external panel and 2 for internal panel base on top reinforcement in the panel α = Coefficient required to determine top reinforcement length and is equal to 0.3 for ACI code Total Cost Factor TCF and other cost factors are developed to generalize and simplify the calculations of slab material cost. (‫)ݐݏ݋ܥ ݁ݐ݁ݎܿ݊݋ܥ‬ ‫݉(݃ܣ‬ଶ ) ‫= ܥܨܥ‬ = ∗ ‫)9( ܿܥ‬ ݉ଶ ݉ ܵ‫ݐݏ݋ܥ ݈݁݁ݐ‬ ‫݉(ݏܣ‬ଶ ) ܶ‫݊݋‬ ‫= ܵܨܥ‬ = ∗ ߛ௦ ൬ ଷ ൰ ∗ ‫)01( ݏܥ‬ ݉ ଶ ݉ ݉ ܵ‫ݐݏ݋ܥ ݈݁݁ݐ‬ (‫݉()ݐݏܣ + ݏܣ‬ଶ ) ܶ‫݊݋‬ ‫= 1ܵܨܥ‬ = ∗ ߛ௦ ൬ ଷ ൰ ∗ ‫)1 − 01( ݏܥ‬ ݉ଶ ݉ ݉ ܾܶ݅݉݁‫ݐݏ݋ܥ ݎ‬ ‫݉(ܨܣ‬ଶ ) ‫= ܶܨܥ‬ = ∗ ‫)11( ݂ܥ‬ ݉ଶ ݉ And ்௢௧௔௟ ஼௢௦௧ ܶ‫= ܶܨܥ + ܵܨܥ + ܥܨܥ = ܨܥ‬ (12) ௠మ ்௢௧௔௟ ஼௢௦௧ ܶ‫= ܶܨܥ + 1ܵܨܥ + ܥܨܥ = 1ܨܥ‬ (12-1) ௠మ Where CFC = Cost Factor of Concrete CFS = Cost Factor of Steel 296
  • 9. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME CFS1 = Cost Factor of Steel - One Way Slab CFT = Cost Factor of Timber TCF = Total Cost Factor TCF1 = Total Cost Factor – One Way Slab ۳‫ ܜܖ܍ܕܗۻ ܔ܉ܖܚ܍ܜܠ‬Me Safety and Reliability: 1- Margin of safety M 2- ۲‫ ܐܜ܏ܖ܍ܚܜ܁ ܜܖ܍ܕܗۻ ܖ܏ܑܛ܍‬Mc (equation 2-b) Optimization: 1- Flexural formulas 2- Constraints 3- Slab dimensions and area of steel Material quantities per square meter: 1- Concrete 2- Steel 3- Timber Cost Analysis: 1- Concrete cost 2- Steel cost 3- Formwork cost 4- Total cost Fig. 6 The process of estimating Slab cost for a selected M 297
  • 10. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME RESULT AND DISCUSSION Base on the selected margin of safety M for external bending moment Me, the slabs were analyzed and designed optimally to ACI code of design in order to minimize the total cost of slabs that includes cost of concrete, cost of steel, and cost of formwork, Fig. 6. To relate the safety margins to analysis, design, and cost of reinforced concrete slabs, the slabs were subjected to different external bending moment Me with selected range of margins of safety. In order to optimize the slab section, a list of constraints (equations 4-4f) that contain the flexural formulas (equations 3-3e) have to be satisfied to come up with the most economical slab dimensions. The design moment strength Mc (equation 2-b) that is selected base on margin of safety is an input in the optimization function of the slab (equation 4). Once the optimum slab thickness and reinforcing steel area are determined, the optimized section design moment strength Mo is computed base on ACI flexural equation (equation 3-e) and compared with the design moment strength Mc selected base on the margin of safety, Table 1. Table 1. Safety and optimization of reinforced concrete slabs Me M Mc Optimized Section Mo kN.m % kN.m Dimensions kN.m b As d Flexural mm mm2 mm ACI - Equation 10 100 20 1000 450 125 20.667 20 50 30 540 155 30.781 50 20 60 750 225 62.134 100 40 140 1280 *300 140.335 150 33 200 1855 *300 200.24 298
  • 11. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME START Next i i = 1 .. 680 Me Range Next j j = 0.01 .. 1.00 M Range ࡹࢋ࢏ = ࢏ External Moment ࡹ࢐ = ࢐ Safety Margin ࡹࢉ࢏࢐ = ࡹࢋ࢏ ൫ࡹ࢐ + ૚൯ Design Moment Strength New As,d Initial Design Parameters (As, d) Optimization No Constraints yes Material Quantities Steel As, Concrete Ag, Timber AF Beam Cost Factors Equations 9-12 21 ࢐>૚ No yes ࢏ > ૟ૡ૙ No yes END Fig. 7 The Process of Computing Cost Factors 299
  • 12. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Areas of Concrete, reinforcing steel and area of timber of the form work AF (equation 5) are computed based on optimum slab dimensions. The formwork area AF of the slab cross section is made of two vertical sides of 20mm thickness and height of slab total depth, slab bottom of 50 mm thickness and width equals slab width. The total cost of slab material is calculated using equations 6,7 and 8, base on Qatar and USA prices respectively of $100,$131 for 1 m3 of ready mix concrete, $1070,$1100 for 1 ton of reinforcing steel bars, and $531.$565 for 1 m3 of timber, (11). Total Cost Factor TCF, Cost Factor of concrete CFC, Cost Factor of steel CFS, and Cost Factor of Timber CFT, are developed in equations 9 - 12 to generalize and simplify the calculation of slab material cost. To determine the cost factors that are to be used for estimating the slab material cost, an iterative cost safety procedure of estimating the slab material cost base on safety and optimal criteria is applied to external bending moment range of 5 kN.m to 680 kN.m as the maximum moment for an upper bound of depth equals 300mm and a maximum area of steel base on f`c equals 30MPa and fy equals 420Mpa.The margin of safety range of 1% to 100% for each moment, Fig. 7. Once the TCF is determined, then the total cost is equal to the product of the TCF value that corresponds to the moment Mc and the slab panel area, Figs. 8 and 9. The following examples will illustrate the use of the proposed method. 300
  • 13. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME 160 140 Qatar USA 120 TCF ( $ / m 2) 100 80 60 40 20 0 200 400 600 800 Design moment strength Mc (kN. m) Fig. 8 Total Material Cost of One Way Slab $ 160 140 USA Qatar 120 TCF ( $ / m 2) 100 80 60 40 20 0 200 400 600 800 Design moment strength Mc (kN.m) Fig. 9 Total Material Cost of Two Way Slab $ 301
  • 14. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Example 1: Simple one way reinforced concrete slab panel of 2 m by 6 meter with ଼଴ ௞ே.௠ external bending moment Me magnitude of and margin of safety of 25%, ௠ Fig. 10. To determine the slab cost, first the safety margin of 25% will require a design ଵ଴଴ ௞ே.௠ strength moment Mc equal to (equation 2-b). Second the total cost factor ௠ TCF is determined base on the Mc magnitude (Fig. 8) and it is equal to 81 and 85 base on Qatar and USA prices respectively. Finally, the slab cost is equal to the product of TCF and panel area yielding $972 in Qatar and $1020 in USA. The cost of simple one way slab with different safety margins is shown in Table 2. L2 Ast h As L1 L1 Simple One way Slab Panel Reinforcement Detailing Fig. 10 Simple One Way Slab Table 2. Material Cost of Simple One Way Slab Me M Mc TotalCost Panel Total Cost kN.m % kN.m Factor Area $ TCF1 m2 Qatar USA Qatar USA 80 25 100 81 85 12 972 1020 50 120 85 89 1020 1068 75 140 87 91 1044 1092 302
  • 15. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Example 2: Internal flat plate panel 6m by 8m with 4 external bending moments Me ଷ଴ ௞ே∙௠ ଶଶ.ହ ௞ே∙௠ ଵଽ ௞ே∙௠ ଵହ ௞ே∙௠ , , , and margin of safety of 20%, Fig. ௠ ௠ ௠ ௠ 11. To determine the slab cost, first the safety margin of 20% requires design moments 36 ݇ܰ∙݉ 27 ݇ܰ∙݉ ଵ଼ ௞ே∙௠ Mc equal to ݉ , ݉ , 23 ݇ܰ∙݉ , ݉ (equation 2-b) ௠ respectively. Second the total cost factor TCF is determined base on maximum ଷ଺ ௞ே∙௠ design moment Mc magnitude of , and TCF is equal to 58 and 60 base on ௠ Qatar and USA prices respectively, Fig.9. Third the cost factor of steel CFS is determined base on the remaining moment’s magnitudes, Fig.12. Finally, the flat plate cost is equal to the product of cost factors and panel area yielding $ 3358.2 and $3459.84 in Qatar and USA prices respectively, Table 3. L1 Internal L1 Panel L L Floor Plan Reinforcement Detailing of Internal Panel Fig. 11 Flat Plate 303
  • 16. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME 70 USA 60 Qatar 50 40 CFS ($ / m 2) 30 20 10 0 0 200 400 600 800 Design moment strength Mc (kN. m) Fig. 12 Two way Slab Reinforcing Steel Cost $ Table 3. Material Cost of Flat Plate Me M% Mc Cost Factor Panel Cost Area Qatar USA Qatar USA m2 $ S 30 20 36 *58 60 48 2784 2880 22.5 20 27 **4.3 4.4 206.4 211.2 19 20 23 **3.97 4.08 190.56 195.84 15 20 18 **3.6 3.7 172.8 178.08 Total Cost 3353.76 3465.12 *TCF **SCF 304
  • 17. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Example 3: Internal continuous one way slab panel 3m by 7m with 2 external ଷ଴ ௞ே∙௠ ଷ଼ ௞ே∙௠ bending moments Me , and margin of safety of 30%, Fig. 13. ௠ ௠ To determine the slab cost, first the safety margin of 30% requires design moments Mc 39 ݇ܰ∙݉ 49.4 ݇ܰ∙݉ equal to ݉ , ݉ (equation 2-b) respectively. Second the cost factors CFC and CFT are determined base on maximum design moment Mc magnitude of ସଽ.ସ ௞ே∙௠ , Fig.14. Third the cost factor of steel CFS is determined base on the ௠ moment’s magnitudes, Fig.15. Finally, the Internal continuous one way slab cost is equal to the product of cost factors and panel area yielding $ 1293.7 and $1363 in Qatar and USA prices respectively, Table 4. Internal Panel External 0.3 L1 typical L2 Panel Ast h As L1 L1 L1 L1 L1 L1 Continuous One way Slab Panels Reinforcement Detailing Fig. 13 Continuous One Way Slab 305
  • 18. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME 45 Maximum Depth of 300mm 40 35 30 ( $ / m 2) 25 Qatar - CFC Qatar - CFT 20 USA - CFC USA - CFT 15 10 5 0 200 400 600 800 Design moment strength Mc (kN.m) Fig. 14 Cost Factors CFC and CFT Table 4. Material Cost of Continuous One Way Slab Me M% Mc Cost Factor Panel Cost Area Qatar USA 2 Qatar USA m $ S 38 30 49.4 *24.5 25.4 21 514.5 533.4 **30.4 32.6 638.4 684.6 ***9.5 9.7 β(0.3)21=12.6 119.7 122.2 30 30 39 ***8.6 8.8 21 180.6 184.8 Total Cost 1453.2 1525 *CFC , **CFT, ***CFS1, β = 2 306
  • 19. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME 80 70 Q USA 60 CFS ($ / m 2) 50 40 30 20 10 0 0 200 400 600 800 Design moment strength Mc (kN. m) Fig. 15 One Way Slab Reinforcing Steel Cost $ Example 4: Two-way solid slab internal panel 6m by 8m with 4 external bending ଷ଴ ௞ே∙௠ ଶଶ.ହ ௞ே∙௠ ଵଽ ௞ே∙௠ ଵହ ௞ே∙௠ moments Me , , , and margin of ௠ ௠ ௠ ௠ safety of 20%, Fig. 16. To determine the slab cost, first the safety margin of 20% 36 ݇ܰ∙݉ 27 ݇ܰ∙݉ requires design moments Mc equal to ݉ , ݉ , 23 ݇ܰ∙݉ , ݉ ଵ଼ ௞ே∙௠ (equation 2-b) respectively. Second the cost factors CFC and CFT are ௠ ଷ଺ ௞ே∙௠ determined based on maximum design moment Mc magnitude of , Fig.13. ௠ Third the cost factor of steel CFS is determined based on the moment’s magnitudes, 307
  • 20. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Fig.12. Finally, the two way solid slab cost is equal to the product of cost factors and panel area yielding $3085 and $3435in Qatar and USA prices respectively, Table 5. It is worth noting that in examples 3 and 4 CFC and CFT in step 2 were computed instead of TCF base on maximum moment magnitude, because the maximum moment reinforcement is top reinforcement and it had to be computed separately since it does not extend over the panel length. Another point of interest is the comparison of the cost of flat plate with two-way solid slab on stiff beam that were determined based on the same external moments, yielding higher cost for the flat plate than two-way solid slab on beams. Even though the calculation showed that the flat plate cost is higher, the fact is flat plate is more economical because the cost of two-way solid slab on stiff beam exclude the beams cost. 0.3 L 1 L1 Internal L1 0.3 L Panel L L Floor Plan Reinforcement Detailing of Internal Panel Fig. 16 Two Way Solid Slab on Stiff Beams 308
  • 21. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME Table 5. Material Cost of Two way Solid Slab Me M% Mc Cost Factor Panel Cost Area Qatar USA Qatar USA m2 $ S 30 20 36 *21.2 21.9 48 1017.6 1051.2 **30.01 32.23 1440 1547.04 ***5 5.1 β(0.3)48=28.8 144 146.88 22.5 27 ***4.3 4.4 β(0.3)48=28.8 123.84 126.72 19 23 ***3.9 4.1 48 187.2 196.8 15 18 ***3.6 3.71 48 172.8 178.08 Total Cost 3085.44 3246.72 *CFC , **CFT, ***CFS, β = 2 CONCLUSIONS Flexural analytical model is developed to estimate the cost of slab materials base on selected margin of safety under various design constraints. Margin of safety have a direct impact on the slab optimum design for a desired safety level and consequently it has a big effect on beam material cost. Total cost factor TCF, cost factor of concrete CFC, Cost Factor of steel CFS, and cost factor of timber CFT are developed and presented as formulas to approximate material cost estimation of optimized reinforced concrete slab sections base on ACI code of design. Cost factors were used to produce slab cost charts that relate design moment strength Mc to the slab material cost for the desired level of safety. The model could be used base on selected safety margin for other codes of design by modifying equations of flexural and optimization, and checking the material cost estimates for different types of slabs. REFERENCES 1. Madsen, Krenk, and Lind. (1986). Methods of Structural Safety, Dover Publication, INC., New York. 2. Park, and Gamble. (2000). Reinforced Concrete Slabs, Wiley Publication, INC., New York. 3. Brown, R. H., (1975). “Minimum Cost Selection of One-way Slab Thickness” Structural Division, ASCE, Vol. 101, No. 12, pp.2586- 2590 4. American Concrete Institute (ACI).(2008). “Building Code and Commentary”. ACI-318M-08, Detroit. 5. Ahmad, F., and Adeli, H. (2005). “Optimum cost design of reinforced concrete slab using neural dynamics model” Artificial intelligence, Elsevier, Vol. 18, pp.65-72. 309
  • 22. International Journal of Advanced Research in Engineering and Technology (IJARET), ISSN 0976 – 6480(Print), ISSN 0976 – 6499(Online) Volume 3, Number 2, July-December (2012), © IAEME 6. McCormac, and Brown. (2009). Design of Reinforced Concrete, Wiley, 8thedition. New Jersey. 7. Hassoun, and Al-Manaseer. (2005). Structural Concrete Theory and Design, Wiley, 3rd edition, New Jersey. 8. MATHCAD (2007).MathSoft Inc., 101 Main Street, Cambridge, Massachusetts, 02142, USA. 9. Merta, I. T., and Kravanja, S. (2010). “Cost Optimum Design of Reinforced Concrete Simply Supported One-Way Slabs ”, Earth and Space Conference , ASCE, pp.2670-2678. 10. Singh, M. S., (1990). “Cost Model For Reinforced concrete Beam And Slab Structures in Building” Journal of Construction Enginnering and Management, Vol. 116, pp.54-67. 11. Waier, P.R., (2010). RSMEANS-Building Construction Cost Data, 68TH Annual Edition,RSMeans, MA 02364-3008, USA. 310