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Revision: A • Printed in Germany
Order Number: 812720-006
P
PARTS MANUAL
GPC2000 SERIES
I
TABLE OF CONTENTS
TABLE OF CONTENTS
III
GPC2000 IDX-6620
TABLE OF CONTENTS
INTRODUCTION PAGE REV.
Important custommer information . . . . . . . . . . . . . . . . . . . . . . 3
Subsequent Attachments and Modifications made to the Truck 3
Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COVERS PAGE REV.
Covers Part 1 - 2 Up to ser. no. 5A400139 . . . . . . . . . . . . . . . . 6 . . . . 02 Rev. 01/01
Covers Part 1 - 2 Up to ser. no. 5A400139 . . . . . . . . . . . . . . . . 8 . . . . 02 Rev. 01/01
Covers Part 1 - 2 From ser. no. 5A400140 . . . . . . . . . . . . . . . 10
Covers Part 1 - 2 From ser. no. 5A400140 . . . . . . . . . . . . . . . 12
Covers Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 . . . . 03 Rev. 03/07
Castor Wheel up to 12/2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . 02 Rev. 01/01
Castor Wheel from 01/2001 . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Load Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 . . . . 02 Rev. 03/07
Wheels GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HYDRAULIC SYSTEM PAGE REV.
Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 26 . . . . 02 Rev. 01/01
Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 28
Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 30 . . . . 01 Rev. 01/01
Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 32
Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 34 . . . . 01 Rev. 01/01
Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 36
Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 38 . . . . 01 Rev. 01/01
Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 40
Pump Motor and Pump Up to ser. no. 5A400698 . . . . . . . . . . 42 . . . . 03 Rev. 03/07
Pump Motor and Pump Up to ser. no. 5A400698 . . . . . . . . . . 44 . . . . 03 Rev. 03/07
Pump Motor and Pump From ser. no. 5A400699 . . . . . . . . . . 46
DRIVE UNIT PAGE REV.
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 . . . . 02 Rev. 01/01
Gearbox GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 . . . . 01 Rev. 01/01
Gearbox GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . 01 Rev. 01/01
Gearbox GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . . 56 . . . . 01 Rev. 01/01
Gearbox GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . . 58 . . . . 01 Rev. 01/01
Drive Motor GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 . . . . 02 Rev. 01/01
Drive Motor GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . 62 . . . . 04 Rev. 03/07
Knuckle GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 . . . . 03 Rev. 03/07
Knuckle GPC2040/GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . 66 . . . . 02 Rev. 01/01
Knuckle GPC2040/GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . 68 . . . . 02 Rev. 01/01
Knuckle GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ELECTRICAL SYSTEM PAGE REV.
Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Contactor Panel GPC2020 Part 1 - 2 . . . . . . . . . . . . . . . . . . . . 76 . . . . 03 Rev. 03/07
Contactor Panel GPC2020 Part 2 - 2 . . . . . . . . . . . . . . . . . . . . 78
Contactor Panel GPC2040/GPC2040S/GPC Tow Part 1 - 3 . . 80 . . . . 02 Rev. 01/01
Contactor Panel 2040/2040S Part 2-3 Up to ser. no. 5A400698 82
TABLE OF CONTENTS
IV
GPC2000
IDX-6620
Contactor Panel 2040/2040S Part 2-3 From ser. no. 5A400699 84
Contactor Panel GPC Tow Part 3 - 3 . . . . . . . . . . . . . . . . . . . . .86
Steering Controller GPC2040S Up to ser. no. 5A401292 . . . .88. . . . . 01 Rev. 03/07
Steering Controller GPC2040S From ser. no. 5A401293 . . . .90
Drive Board Up to ser. no. 5A400698 . . . . . . . . . . . . . . . . . . . .92. . . . . 03 Rev. 03/07
Drive Board Up to ser. no. 5A400698 . . . . . . . . . . . . . . . . . . . .94
Traction Contactor GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . .96
Traction Contactor GPC2040/GPC2040S/GPC Tow . . . . . . . . .98
Pump Contactor From ser. no. 5A400699 . . . . . . . . . . . . . . .100
Walk Along GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Accelerator Switch GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . 104
Lift/Lower and Horn GPC2040S . . . . . . . . . . . . . . . . . . . . . . . 106
Control Handle Part 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108. . . . . 03 Rev. 03/07
Control Handle Part 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Control Handle Part 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112. . . . . 01 Rev. 03/07
Foot Brake and Walk Along GPC2020/GPC2040 . . . . . . . . . . 114. . . . . 02 Rev. 03/07
Walk Along and Lift/Lower GPC2040S . . . . . . . . . . . . . . . . . . 116. . . . . 01 Rev. 03/07
Platform Lift and Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118. . . . . 01 Rev. 03/07
Battery Connector / Emergency Disconnect . . . . . . . . . . . . .120. . . . . 03 Rev. 03/07
Dash Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122. . . . . 03 Rev. 03/07
Steering Indicator GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . 124
BRAKE SYSTEM PAGE REV.
Brake GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Brake GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . . .130
STEERING PAGE REV.
Steering GPC2040S Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . .134. . . . . 01 Rev. 03/07
Steering Motor GPC2040S Part 2 - 2 . . . . . . . . . . . . . . . . . . . 136. . . . . 01 Rev. 03/07
Steering GPC2040S Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . .138
Steering GPC2040S Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . .140
Steering Column GPC2020/GPC2040/GPC2040S . . . . . . . . .142. . . . . 02 Rev. 01/01
Steering Column GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
LIFTING MECHANISM PAGE REV.
Platform Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148. . . . . 02 Rev. 03/07
Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150. . . . . 01 Rev. 03/07
Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152. . . . . 01 Rev. 01/01
Lift Structure Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154. . . . . 03 Rev. 03/07
Lift Structure Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156. . . . . 01 Rev. 02/97
Load Backrest GPC2020/GPC2040/GPC204S . . . . . . . . . . . .158. . . . . 01 Rev. 01/01
Load Backrest Platform Lift . . . . . . . . . . . . . . . . . . . . . . . . . .160. . . . . 01 Rev. 01/01
Load Backrest Platform and Fork Lift . . . . . . . . . . . . . . . . . .162. . . . . 01 Rev. 01/01
Guard Rail GPC2040/GPC2040S . . . . . . . . . . . . . . . . . . . . . . . 164. . . . . 02 Rev. 03/07
CYLINDERS PAGE REV.
Lift Cylinder GPC2020/GPC2040/GPC2040S Part 1 - 2 . . . . .168
Lift Cylinder GPC2020/GPC2040/GPC2040S Part 2 - 2 . . . . .170
Lift Cylinder Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Lift Cylinder Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
TABLE OF CONTENTS
V
GPC2000 IDX-6620
PLATFORM PAGE REV.
Platform GPC2020/GPC2040/GPC2040S/GPC Tow . . . . . . . 178 . . . . 02 Rev. 01/01
Platform GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 . . . . 02 Rev. 01/01
Platform GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . 182 . . . . 03 Rev. 03/07
Platform Platform Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 . . . . 01 Rev. 03/07
Platform Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 . . . . 01 Rev. 03/07
MISCELLANEOUS PAGE REV.
Hitch GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Labels and Decals Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . 192 . . . . 03 Rev. 03/07
Labels and Decals Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . 194
1
INTRODUCTION
INTRODUCTION
Important custommer information
3
GPC2000 ITD-6620
Important custommer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as stipu-
lated in the operator manual.
Any additional work must be performed by Crown au-
thorised service technicians. Authorised service tech-
nicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained,
please contact Crown for relevant training courses.
Subsequent Attachments and Modi-
fications made to the Truck
DANGER
Any proposed modification which would alter the origi-
nal condition of the truck when delivered, must first be
assessed and approved in writing by Crown Gabelsta-
pler GmbH.
• The net weight and position of attachments may
considerably affect the capacity and other truck
characteristics.
• Changing the electrical system or adding electri-
cally operated components may result in operating
faults.
Modifications which have not been assessed may re-
sult in fatal accidents!
Ordering Spare Parts
The maintenance manual does not cover spare parts.
These are listed in a separate parts manual.
Spare parts can be ordered by quoting:
• The truck specification number
• The truck model number
The truck serial numberThis information can be found
on the truck's data plate. Only if this information is pro-
vided can the order be processed quickly, correctly and
reliably.
Please refer to the Technical Specifications Sheet for
the utilisable loads, technical data and dimensions for
this series. Brochures can be obtained from your
CROWN dealer or from the following address:
Using the Manual
The manual is divided into chapters. The following ta-
ble shows how the manual is structured.
CROWN Gabelstapler GmbH & Co.KG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 or133
Manual Structure
Chapter Content
ITD Introduction
1 Covers
2 Hydraulic System
3 Drive Unit
4 Electrical System
5 Brake System
6 Steering
7 Lifting Mechanism
8 Cylinders
9 Platform
10 Miscellaneous
INTRODUCTION
Models
4
GPC2000
ITD-6620
Models
Describes the following models:
GPC2020: Low Level Order Picker, 1.600 kg capacity
GPC2040: Low Level Order Picker, 2.000 kg capacity
GPC2040S: Low Level Order Picker with Steering
Wheel, 2.000 kg capacity
GPC Tow: Tow Tractor
5
COVERS
COVERS
Covers Part 1 - 2 Up to ser. no. 5A400139
6
GPC2000
1.1-6620
02 Rev. 01/01
Covers Part 1 - 2 Up to ser. no. 5A400139
M0105

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COVERS
Covers Part 1 - 2 Up to ser. no. 5A400139
7
GPC2000 1.1-6620
02 Rev. 01/01
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data  Serial Number
1 . . . . . . . 804217-002-02 . . . . Cover (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804217-002-01 . . . . . Cover (GPC2040)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 804217-001-02 . . . . . Cover (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804217-001-01 . . . . . Cover (GPC2040)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 804862 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . 805318 . . . . . . . . . . . Clip
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . 050008-008 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
050009-012 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . 804338 . . . . . . . . . . . Battery Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . 050007-035 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 050008-034 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 804952 . . . . . . . . . . . Holder (GPC2040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . 804951 . . . . . . . . . . . Holder (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050025-009 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 . . . . . . . 804652 . . . . . . . . . . . Mushroom
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . 051057-006 . . . . . . . Spring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14 . . . . . . . 050009-025 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 . . . . . . . 050008-030 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . 804277 . . . . . . . . . . . Arbor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050000-009 . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 804207 . . . . . . . . . . . Roller
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
18 . . . . . . . 804681 . . . . . . . . . . . Bearing Ball
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
19 . . . . . . . 804208 . . . . . . . . . . . Axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
20 . . . . . . . 804432 . . . . . . . . . . . Battery Connector Anderson (assembly/included 21  22). . . . . . . . . . . . . 1
061002-003 . . . . . . . Clamp Anderson (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050009-004 . . . . . . . Washer Anderson (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050008-001 . . . . . . . Nut Anderson (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803673. . . . . . . . . . . . Battery Connector (Anderson)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803649 . . . . . . . . . . . Battery Connector Schaltbau (assembly/included 21  22)
. . . . . . . . . . . . . 1
803546-001 . . . . . . . Battery Connector (Schaltbau)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . . . . 052050-023 . . . . . . . . Power Cable (B+/Anderson). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
052050-081 . . . . . . . . Power Cable (B+/Schaltbau)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 . . . . . . . . . . 052050-022 . . . . . . . . Power Cable (B-/Anderson)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
052050-080 . . . . . . . . Power Cable (B-/Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . 804303 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
806506 . . . . . . . . . . . Sheet
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
24 . . . . . . . 804863 . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
25 . . . . . . . 050071-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . . 804862 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
27 . . . . . . . 804423-001-01 . . . . . Support (GPC2040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804423-001-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COVERS
Covers Part 1 - 2 Up to ser. no. 5A400139
8
GPC2000
1.1-6620
02 Rev. 01/01
Covers Part 1 - 2 Up to ser. no. 5A400139
M0105

!

#

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COVERS
Covers Part 1 - 2 Up to ser. no. 5A400139
9
GPC2000 1.1-6620
02 Rev. 01/01
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data  Serial Number
28 . . . . . . . 804423-002-01 . . . . . Support (GPC2040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804423-002-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
29 . . . . . . . 804414-002 . . . . . . . Cover (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804414-001 . . . . . . . Cover (GPC2040)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804209-001 . . . . . . . Batterierolle (inclusive 17 - 19)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
053002-001 . . . . . . . Schmierfett. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
804209-002 . . . . . . . Batterierolle (inclusive 17 - 19/Freezer/Corrosion)
. . . . . . . . . . . . . . . . . . . . 6
053002-005 . . . . . . . Schmierfett (Freezer/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
not illustrated
810007 . . . . . . . . . . . Support for Battery Roller (only for GPC2040S - 300 Ah). . . . . . . . . . . . . . 1
810006-001 . . . . . . . Load (only for GPC2040S - 300 Ah without Battery Roller). . . . . . . . . . . . . 1
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
COVERS
Covers Part 1 - 2 From ser. no. 5A400140
10
GPC2000
1.1-6620
Covers Part 1 - 2 From ser. no. 5A400140
MP-6620-018
1
5
4
2
3
3
3
3
6
7
8
9
11
12
13
14
15 16
17
18
19
20
21
21
22
22
23
24
25 10
26
8
GPC2020
COVERS
Covers Part 1 - 2 From ser. no. 5A400140
11
GPC2000 1.1-6620
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data  Serial Number
1 . . . . . . . 813411-002-01 . . . . . Covers (GPC2040  GPC Tow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
813411-002-02 . . . . . Covers (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804307 . . . . . . . . . . . Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803695 . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 813411-001-01 . . . . . Covers (GPC2040  GPC Tow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
813411-001-02 . . . . . Covers (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804307 . . . . . . . . . . . Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803695 . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 . . . . . . . 804862 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 . . . . . . . 804338 . . . . . . . . . . . Battery Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . 050007-035 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . 050008-034 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 . . . . . . . 804952 . . . . . . . . . . . Holder (GPC2040  GPC Tow)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050025-009 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 804652 . . . . . . . . . . . Mushroom
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . 051057-006 . . . . . . . Spring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 . . . . . . . 050009-025 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . 050008-030 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 . . . . . . . 804277 . . . . . . . . . . . Arbor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050011-006. . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
050000-009 . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
14 . . . . . . . 804207 . . . . . . . . . . . Roller
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15 . . . . . . . 804681 . . . . . . . . . . . Bearing Ball
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
16 . . . . . . . 804208 . . . . . . . . . . . Rollenachse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
17 . . . . . . . 804432 . . . . . . . . . . . Battery Connector Anderson (assembly/included 18  19). . . . . . . . . . . . . 1
803673. . . . . . . . . . . . Battery Connector (Anderson)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
803649 . . . . . . . . . . . Battery Connector Schaltbau (assembly/included18  19)
. . . . . . . . . . . . . . 1
803546-001 . . . . . . . . Battery Connector (Schaltbau)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . . . . 052050-023 . . . . . . . . Power Cable (B+/Anderson). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
052050-081 . . . . . . . . Power Cable (B+/Schaltbau)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 . . . . . . . . . . 052050-022 . . . . . . . . Power Cable (B-/Anderson)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
052050-080 . . . . . . . . Power Cable (B-/Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . 804303 . . . . . . . . . . . Covers
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
806506 . . . . . . . . . . . Sheet
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
21 . . . . . . . 804863-001 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . 050071-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
23 . . . . . . . 804423-001-01 . . . . . Support (GPC2040  GPC Tow)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804423-001-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 . . . . . . . 804423-002-01 . . . . . Support (GPC2040  GPC Tow)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804423-002-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COVERS
Covers Part 1 - 2 From ser. no. 5A400140
12
GPC2000
1.1-6620
Covers Part 1 - 2 From ser. no. 5A400140
MP-6620-018
1
5
4
2
3
3
3
3
6
7
8
9
11
12
13
14
15 16
17
18
19
20
21
21
22
22
23
24
25 10
26
8
GPC2020
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
COVERS
Covers Part 1 - 2 From ser. no. 5A400140
13
GPC2000 1.1-6620
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data  Serial Number
25 . . . . . . . 804414-001 . . . . . . . Covers (GPC2040  GPC Tow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804414-002 . . . . . . . Covers (GPC2020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
26 . . . . . . . 804951 . . . . . . . . . . . Holder (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804209-001 . . . . . . . Battery Roller (included 14 - 15)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
053002-001 . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
804209-002 . . . . . . . Battery Roller (included 14 - 15/Freezer/Corrosion)
. . . . . . . . . . . . . . . . . . . 6
053002-005 . . . . . . . Grease (Freezer/Corrosion). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
not illustrated
810007 . . . . . . . . . . . Support for Battery Roller (only for GPC2040S - 300 Ah). . . . . . . . . . . . . . 1
810006-001 . . . . . . . Load (only for GPC2040S - 300 Ah without Battery Roller). . . . . . . . . . . . . 1
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
COVERS
Covers Part 2 - 2
14
GPC2000
1.1-6620
03 Rev. 03/07
Covers Part 2 - 2
M0106
6
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17

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  • 1. Revision: A • Printed in Germany Order Number: 812720-006 P PARTS MANUAL GPC2000 SERIES
  • 3. TABLE OF CONTENTS III GPC2000 IDX-6620 TABLE OF CONTENTS INTRODUCTION PAGE REV. Important custommer information . . . . . . . . . . . . . . . . . . . . . . 3 Subsequent Attachments and Modifications made to the Truck 3 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 COVERS PAGE REV. Covers Part 1 - 2 Up to ser. no. 5A400139 . . . . . . . . . . . . . . . . 6 . . . . 02 Rev. 01/01 Covers Part 1 - 2 Up to ser. no. 5A400139 . . . . . . . . . . . . . . . . 8 . . . . 02 Rev. 01/01 Covers Part 1 - 2 From ser. no. 5A400140 . . . . . . . . . . . . . . . 10 Covers Part 1 - 2 From ser. no. 5A400140 . . . . . . . . . . . . . . . 12 Covers Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 . . . . 03 Rev. 03/07 Castor Wheel up to 12/2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . 02 Rev. 01/01 Castor Wheel from 01/2001 . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Load Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 . . . . 02 Rev. 03/07 Wheels GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 HYDRAULIC SYSTEM PAGE REV. Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 26 . . . . 02 Rev. 01/01 Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 28 Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 30 . . . . 01 Rev. 01/01 Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 32 Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 34 . . . . 01 Rev. 01/01 Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 36 Tube/Hose Layout Up to ser. no. 5A400698 . . . . . . . . . . . . . . 38 . . . . 01 Rev. 01/01 Tube/Hose Layout From ser. no 5A400699 . . . . . . . . . . . . . . . 40 Pump Motor and Pump Up to ser. no. 5A400698 . . . . . . . . . . 42 . . . . 03 Rev. 03/07 Pump Motor and Pump Up to ser. no. 5A400698 . . . . . . . . . . 44 . . . . 03 Rev. 03/07 Pump Motor and Pump From ser. no. 5A400699 . . . . . . . . . . 46 DRIVE UNIT PAGE REV. Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 . . . . 02 Rev. 01/01 Gearbox GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 . . . . 01 Rev. 01/01 Gearbox GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . 01 Rev. 01/01 Gearbox GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . . 56 . . . . 01 Rev. 01/01 Gearbox GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . . 58 . . . . 01 Rev. 01/01 Drive Motor GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 . . . . 02 Rev. 01/01 Drive Motor GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . 62 . . . . 04 Rev. 03/07 Knuckle GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 . . . . 03 Rev. 03/07 Knuckle GPC2040/GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . 66 . . . . 02 Rev. 01/01 Knuckle GPC2040/GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . 68 . . . . 02 Rev. 01/01 Knuckle GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 ELECTRICAL SYSTEM PAGE REV. Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Contactor Panel GPC2020 Part 1 - 2 . . . . . . . . . . . . . . . . . . . . 76 . . . . 03 Rev. 03/07 Contactor Panel GPC2020 Part 2 - 2 . . . . . . . . . . . . . . . . . . . . 78 Contactor Panel GPC2040/GPC2040S/GPC Tow Part 1 - 3 . . 80 . . . . 02 Rev. 01/01 Contactor Panel 2040/2040S Part 2-3 Up to ser. no. 5A400698 82
  • 4. TABLE OF CONTENTS IV GPC2000 IDX-6620 Contactor Panel 2040/2040S Part 2-3 From ser. no. 5A400699 84 Contactor Panel GPC Tow Part 3 - 3 . . . . . . . . . . . . . . . . . . . . .86 Steering Controller GPC2040S Up to ser. no. 5A401292 . . . .88. . . . . 01 Rev. 03/07 Steering Controller GPC2040S From ser. no. 5A401293 . . . .90 Drive Board Up to ser. no. 5A400698 . . . . . . . . . . . . . . . . . . . .92. . . . . 03 Rev. 03/07 Drive Board Up to ser. no. 5A400698 . . . . . . . . . . . . . . . . . . . .94 Traction Contactor GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . .96 Traction Contactor GPC2040/GPC2040S/GPC Tow . . . . . . . . .98 Pump Contactor From ser. no. 5A400699 . . . . . . . . . . . . . . .100 Walk Along GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Accelerator Switch GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . 104 Lift/Lower and Horn GPC2040S . . . . . . . . . . . . . . . . . . . . . . . 106 Control Handle Part 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108. . . . . 03 Rev. 03/07 Control Handle Part 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Control Handle Part 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112. . . . . 01 Rev. 03/07 Foot Brake and Walk Along GPC2020/GPC2040 . . . . . . . . . . 114. . . . . 02 Rev. 03/07 Walk Along and Lift/Lower GPC2040S . . . . . . . . . . . . . . . . . . 116. . . . . 01 Rev. 03/07 Platform Lift and Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118. . . . . 01 Rev. 03/07 Battery Connector / Emergency Disconnect . . . . . . . . . . . . .120. . . . . 03 Rev. 03/07 Dash Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122. . . . . 03 Rev. 03/07 Steering Indicator GPC2040S . . . . . . . . . . . . . . . . . . . . . . . . . 124 BRAKE SYSTEM PAGE REV. Brake GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Brake GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . . .130 STEERING PAGE REV. Steering GPC2040S Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . .134. . . . . 01 Rev. 03/07 Steering Motor GPC2040S Part 2 - 2 . . . . . . . . . . . . . . . . . . . 136. . . . . 01 Rev. 03/07 Steering GPC2040S Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . .138 Steering GPC2040S Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . .140 Steering Column GPC2020/GPC2040/GPC2040S . . . . . . . . .142. . . . . 02 Rev. 01/01 Steering Column GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 LIFTING MECHANISM PAGE REV. Platform Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148. . . . . 02 Rev. 03/07 Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150. . . . . 01 Rev. 03/07 Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152. . . . . 01 Rev. 01/01 Lift Structure Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154. . . . . 03 Rev. 03/07 Lift Structure Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156. . . . . 01 Rev. 02/97 Load Backrest GPC2020/GPC2040/GPC204S . . . . . . . . . . . .158. . . . . 01 Rev. 01/01 Load Backrest Platform Lift . . . . . . . . . . . . . . . . . . . . . . . . . .160. . . . . 01 Rev. 01/01 Load Backrest Platform and Fork Lift . . . . . . . . . . . . . . . . . .162. . . . . 01 Rev. 01/01 Guard Rail GPC2040/GPC2040S . . . . . . . . . . . . . . . . . . . . . . . 164. . . . . 02 Rev. 03/07 CYLINDERS PAGE REV. Lift Cylinder GPC2020/GPC2040/GPC2040S Part 1 - 2 . . . . .168 Lift Cylinder GPC2020/GPC2040/GPC2040S Part 2 - 2 . . . . .170 Lift Cylinder Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 Lift Cylinder Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
  • 5. TABLE OF CONTENTS V GPC2000 IDX-6620 PLATFORM PAGE REV. Platform GPC2020/GPC2040/GPC2040S/GPC Tow . . . . . . . 178 . . . . 02 Rev. 01/01 Platform GPC2020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 . . . . 02 Rev. 01/01 Platform GPC2040/GPC2040S/GPC Tow . . . . . . . . . . . . . . . . 182 . . . . 03 Rev. 03/07 Platform Platform Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 . . . . 01 Rev. 03/07 Platform Fork Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 . . . . 01 Rev. 03/07 MISCELLANEOUS PAGE REV. Hitch GPC Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Labels and Decals Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . 192 . . . . 03 Rev. 03/07 Labels and Decals Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . 194
  • 7. INTRODUCTION Important custommer information 3 GPC2000 ITD-6620 Important custommer information To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipu- lated in the operator manual. Any additional work must be performed by Crown au- thorised service technicians. Authorised service tech- nicians have the required expertise and up-to-date service information. If you wish to have your own technicians trained, please contact Crown for relevant training courses. Subsequent Attachments and Modi- fications made to the Truck DANGER Any proposed modification which would alter the origi- nal condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelsta- pler GmbH. • The net weight and position of attachments may considerably affect the capacity and other truck characteristics. • Changing the electrical system or adding electri- cally operated components may result in operating faults. Modifications which have not been assessed may re- sult in fatal accidents! Ordering Spare Parts The maintenance manual does not cover spare parts. These are listed in a separate parts manual. Spare parts can be ordered by quoting: • The truck specification number • The truck model number The truck serial numberThis information can be found on the truck's data plate. Only if this information is pro- vided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: Using the Manual The manual is divided into chapters. The following ta- ble shows how the manual is structured. CROWN Gabelstapler GmbH & Co.KG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 or133 Manual Structure Chapter Content ITD Introduction 1 Covers 2 Hydraulic System 3 Drive Unit 4 Electrical System 5 Brake System 6 Steering 7 Lifting Mechanism 8 Cylinders 9 Platform 10 Miscellaneous
  • 8. INTRODUCTION Models 4 GPC2000 ITD-6620 Models Describes the following models: GPC2020: Low Level Order Picker, 1.600 kg capacity GPC2040: Low Level Order Picker, 2.000 kg capacity GPC2040S: Low Level Order Picker with Steering Wheel, 2.000 kg capacity GPC Tow: Tow Tractor
  • 10. COVERS Covers Part 1 - 2 Up to ser. no. 5A400139 6 GPC2000 1.1-6620 02 Rev. 01/01 Covers Part 1 - 2 Up to ser. no. 5A400139 M0105 ! # % $ ' ! # $ ' % / 2 + ! # # $ $ ' % !
  • 11. COVERS Covers Part 1 - 2 Up to ser. no. 5A400139 7 GPC2000 1.1-6620 02 Rev. 01/01 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data Serial Number 1 . . . . . . . 804217-002-02 . . . . Cover (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804217-002-01 . . . . . Cover (GPC2040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . 804217-001-02 . . . . . Cover (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804217-001-01 . . . . . Cover (GPC2040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 . . . . . . . 804862 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 . . . . . . . 805318 . . . . . . . . . . . Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 . . . . . . . 050008-008 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 050009-012 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 . . . . . . . 804338 . . . . . . . . . . . Battery Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 . . . . . . . 050007-035 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8 . . . . . . . 050008-034 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 . . . . . . . 804952 . . . . . . . . . . . Holder (GPC2040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 . . . . . . . 804951 . . . . . . . . . . . Holder (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050025-009 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 12 . . . . . . . 804652 . . . . . . . . . . . Mushroom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 . . . . . . . 051057-006 . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 14 . . . . . . . 050009-025 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 . . . . . . . 050008-030 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16 . . . . . . . 804277 . . . . . . . . . . . Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050000-009 . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 17 . . . . . . . 804207 . . . . . . . . . . . Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 18 . . . . . . . 804681 . . . . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 19 . . . . . . . 804208 . . . . . . . . . . . Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 20 . . . . . . . 804432 . . . . . . . . . . . Battery Connector Anderson (assembly/included 21 22). . . . . . . . . . . . . 1 061002-003 . . . . . . . Clamp Anderson (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050009-004 . . . . . . . Washer Anderson (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050008-001 . . . . . . . Nut Anderson (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803673. . . . . . . . . . . . Battery Connector (Anderson) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803649 . . . . . . . . . . . Battery Connector Schaltbau (assembly/included 21 22) . . . . . . . . . . . . . 1 803546-001 . . . . . . . Battery Connector (Schaltbau) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21 . . . . . . . . . . 052050-023 . . . . . . . . Power Cable (B+/Anderson). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 052050-081 . . . . . . . . Power Cable (B+/Schaltbau) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 22 . . . . . . . . . . 052050-022 . . . . . . . . Power Cable (B-/Anderson) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 052050-080 . . . . . . . . Power Cable (B-/Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 23 . . . . . . . 804303 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 806506 . . . . . . . . . . . Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 24 . . . . . . . 804863 . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25 . . . . . . . 050071-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 26 . . . . . . . 804862 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 27 . . . . . . . 804423-001-01 . . . . . Support (GPC2040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804423-001-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
  • 12. COVERS Covers Part 1 - 2 Up to ser. no. 5A400139 8 GPC2000 1.1-6620 02 Rev. 01/01 Covers Part 1 - 2 Up to ser. no. 5A400139 M0105 ! # % $ ' ! # $ ' % / 2 + ! # # $ $ ' % !
  • 13. COVERS Covers Part 1 - 2 Up to ser. no. 5A400139 9 GPC2000 1.1-6620 02 Rev. 01/01 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data Serial Number 28 . . . . . . . 804423-002-01 . . . . . Support (GPC2040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804423-002-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 29 . . . . . . . 804414-002 . . . . . . . Cover (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804414-001 . . . . . . . Cover (GPC2040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804209-001 . . . . . . . Batterierolle (inclusive 17 - 19) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 053002-001 . . . . . . . Schmierfett. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 804209-002 . . . . . . . Batterierolle (inclusive 17 - 19/Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . 6 053002-005 . . . . . . . Schmierfett (Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR not illustrated 810007 . . . . . . . . . . . Support for Battery Roller (only for GPC2040S - 300 Ah). . . . . . . . . . . . . . 1 810006-001 . . . . . . . Load (only for GPC2040S - 300 Ah without Battery Roller). . . . . . . . . . . . . 1 * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction.
  • 14. COVERS Covers Part 1 - 2 From ser. no. 5A400140 10 GPC2000 1.1-6620 Covers Part 1 - 2 From ser. no. 5A400140 MP-6620-018 1 5 4 2 3 3 3 3 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 10 26 8 GPC2020
  • 15. COVERS Covers Part 1 - 2 From ser. no. 5A400140 11 GPC2000 1.1-6620 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data Serial Number 1 . . . . . . . 813411-002-01 . . . . . Covers (GPC2040 GPC Tow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 813411-002-02 . . . . . Covers (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804307 . . . . . . . . . . . Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803695 . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . 813411-001-01 . . . . . Covers (GPC2040 GPC Tow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 813411-001-02 . . . . . Covers (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055055-003 . . . . . . . Edge Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804307 . . . . . . . . . . . Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803695 . . . . . . . . . . . Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 . . . . . . . 804862 . . . . . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 . . . . . . . 804338 . . . . . . . . . . . Battery Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 . . . . . . . 050007-035 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 . . . . . . . 050008-034 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 . . . . . . . 804952 . . . . . . . . . . . Holder (GPC2040 GPC Tow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050025-009 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 . . . . . . . 804652 . . . . . . . . . . . Mushroom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 . . . . . . . 051057-006 . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 . . . . . . . 050009-025 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 12 . . . . . . . 050008-030 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 . . . . . . . 804277 . . . . . . . . . . . Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050011-006. . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 050000-009 . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 14 . . . . . . . 804207 . . . . . . . . . . . Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 15 . . . . . . . 804681 . . . . . . . . . . . Bearing Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 16 . . . . . . . 804208 . . . . . . . . . . . Rollenachse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 17 . . . . . . . 804432 . . . . . . . . . . . Battery Connector Anderson (assembly/included 18 19). . . . . . . . . . . . . 1 803673. . . . . . . . . . . . Battery Connector (Anderson) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 803649 . . . . . . . . . . . Battery Connector Schaltbau (assembly/included18 19) . . . . . . . . . . . . . . 1 803546-001 . . . . . . . . Battery Connector (Schaltbau) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18 . . . . . . . . . . 052050-023 . . . . . . . . Power Cable (B+/Anderson). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 052050-081 . . . . . . . . Power Cable (B+/Schaltbau) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 19 . . . . . . . . . . 052050-022 . . . . . . . . Power Cable (B-/Anderson) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 052050-080 . . . . . . . . Power Cable (B-/Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 801988-004 . . . . . . . . Hose Guard (Schaltbau). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20 . . . . . . . 804303 . . . . . . . . . . . Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 806506 . . . . . . . . . . . Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 21 . . . . . . . 804863-001 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 22 . . . . . . . 050071-036 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 23 . . . . . . . 804423-001-01 . . . . . Support (GPC2040 GPC Tow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804423-001-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 24 . . . . . . . 804423-002-01 . . . . . Support (GPC2040 GPC Tow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804423-002-02 . . . . . Support (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
  • 16. COVERS Covers Part 1 - 2 From ser. no. 5A400140 12 GPC2000 1.1-6620 Covers Part 1 - 2 From ser. no. 5A400140 MP-6620-018 1 5 4 2 3 3 3 3 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 10 26 8 GPC2020
  • 17. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 18. COVERS Covers Part 1 - 2 From ser. no. 5A400140 13 GPC2000 1.1-6620 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data Serial Number 25 . . . . . . . 804414-001 . . . . . . . Covers (GPC2040 GPC Tow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804414-002 . . . . . . . Covers (GPC2020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 26 . . . . . . . 804951 . . . . . . . . . . . Holder (GPC2020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804209-001 . . . . . . . Battery Roller (included 14 - 15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 053002-001 . . . . . . . Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 804209-002 . . . . . . . Battery Roller (included 14 - 15/Freezer/Corrosion) . . . . . . . . . . . . . . . . . . . 6 053002-005 . . . . . . . Grease (Freezer/Corrosion). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR not illustrated 810007 . . . . . . . . . . . Support for Battery Roller (only for GPC2040S - 300 Ah). . . . . . . . . . . . . . 1 810006-001 . . . . . . . Load (only for GPC2040S - 300 Ah without Battery Roller). . . . . . . . . . . . . 1 * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction.
  • 19. COVERS Covers Part 2 - 2 14 GPC2000 1.1-6620 03 Rev. 03/07 Covers Part 2 - 2 M0106 6 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17