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Revision: A • Printed in Germany
Order Number: 812738-006
P
PARTS MANUAL
GPC 3000 SERIES
I
TABLE OF CONTENTS
TABLE OF CONTENTS
III
GPC 3000
TABLE OF CONTENTS
INTRODUCTION PAGE SERIAL NO. CUT REV.
Important custommer information . . . . . . . . . . . . . . . . . . . . . . 3
Subsequent Attachments and Modifications made to the Truck 3
Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COVERS PAGE SERIAL NO. CUT REV.
Covers Part 1 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Covers Part 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Covers Part 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Covers Part 3 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Covers Part 4 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Retractable Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Load Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Load Wheel GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Load Wheel GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HYDRAULIC SYSTEM PAGE SERIAL NO. CUT REV.
Tube and Hose Layout GPC 3020 / GPC 3040 / GPC 3060 . . 30
Tube and Hose Layout GPC 3045 / GPC 3055 . . . . . . . . . . . . 32
Tube and Hose Layout mit Plattformhub . . . . . . . . . . . . . . . . 34
Pump Motor and Pump GPC 3020 / GPC 3040 . . . . . . . . . . . . 36
Pump Motor and Pump GPC 3045 / GPC 3055 / GPC 3060 . . 38
Pump Motor and Pump with Platform . . . . . . . . . . . . . . . . . . . 40
DRIVE UNIT PAGE SERIAL NO. CUT REV.
Drive Unit up to Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 . . . . 5A404045
Drive Unit from Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 . . . . 5A404046
Gear Unit up to Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 . . . . 5A404045
Gear Unit from Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 . . . . 5A404046
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
ELECTRICAL SYSTEM PAGE SERIAL NO. CUT REV.
Connector Housing and Connectors . . . . . . . . . . . . . . . . . . . 56
Electrics Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Electrics Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Control Handle Part 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control Handle Part 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Control Handle Part 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Switch, PPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Switch, PPCS / Switch, Lift and Lower . . . . . . . . . . . . . . . . . . 72
Switch, Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Position Switch GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Emergency Disconnect & Battery Connector . . . . . . . . . . . . 78
Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
TABLE OF CONTENTS
IV
GPC 3000
BRAKE SYSTEM PAGE SERIAL NO. CUT REV.
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
STEERING PAGE SERIAL NO. CUT REV.
Steer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
LIFTING MECHANISM PAGE SERIAL NO. CUT REV.
Mast GPC 3045 / GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Lifting Mechanism GPC 3020 / GPC 3040 / GPC 3060 . . . . . .94
Lifting Mechanism GPC 3020 / GPC 3040 / GPC 3060 . . . . . .96
Lifting Mechanism GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . .98
Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .100
Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .102
Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .104
Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .106
Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .108
Fork Carriage GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Fork Carriage GPC 3060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Gas Pressure Spring GPC 3020 / GPC 3040 / GPC 3060 . . . 114
Load Backrest GPC 3040 / GPC 3060 . . . . . . . . . . . . . . . . . . . 116
Load Backrest Hand Guard GPC 3040 / GPC 3060 . . . . . . . . 118
Load Backrest Hand Guard GPC 3040 / GPC 3060 . . . . . . . .120
Load Backrest GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Load Backrest GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Pulley GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Pulley GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
CYLINDERS PAGE SERIAL NO. CUT REV.
Lift Cylinder GPC 3020 / GPC 3040 / GPC 3060 Part 1 -2 . . . 132
Lift Cylinder GPC 3020 / GPC 3040 / GPC 3060 Part 2 -2 . . . 134
Lift Cylinder GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Lift Cylinder GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Platform Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
PLATFORM PAGE SERIAL NO. CUT REV.
Floor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Knee and Back Padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Side Pocket and Handle, Backrest . . . . . . . . . . . . . . . . . . . . . 148
Covers GPC 3045 / GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . .150
Grab Handle, Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Platform. Part 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Platform. Part 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Platform. Part 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
MISCELLANEOUS PAGE SERIAL NO. CUT REV.
Labels and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
1
INTRODUCTION
INTRODUCTION
Important custommer information
3
GPC 3000
Important custommer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as stipu-
lated in the operator manual.
Any additional work must be performed by Crown au-
thorised service technicians. Authorised service tech-
nicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained,
please contact Crown for relevant training courses.
Subsequent Attachments and Modi-
fications made to the Truck
DANGER
Any proposed modification which would alter the origi-
nal condition of the truck when delivered, must first be
assessed and approved in writing by Crown Gabelsta-
pler GmbH.
• The net weight and position of attachments may
considerably affect the capacity and other truck
characteristics.
• Changing the electrical system or adding electri-
cally operated components may result in operating
faults.
Modifications which have not been assessed may re-
sult in fatal accidents!
Ordering Spare Parts
The maintenance manual does not cover spare parts.
These are listed in a separate parts manual.
Spare parts can be ordered by quoting:
• The truck specification number
• The truck model number
The truck serial numberThis information can be found
on the truck's data plate. Only if this information is pro-
vided can the order be processed quickly, correctly and
reliably.
Please refer to the Technical Specifications Sheet for
the utilisable loads, technical data and dimensions for
this series. Brochures can be obtained from your
CROWN dealer or from the following address:
Using the Manual
The manual is divided into chapters. The following ta-
ble shows how the manual is structured.
CROWN Gabelstapler GmbH & Co.KG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 or133
Manual Structure
Chapter Content
ITD Introduction
1 Covers
2 Hydraulic System
3 Drive Unit
4 Electrical System
5 Brake System
6 Steering
7 Lifting Mechanism
8 Cylinders
9 Platform
10 Miscellaneous
INTRODUCTION
Models
4
GPC 3000
Models
Describes the following models:
GPC 3020
GPC 3040
GPC 3045
GPC 3055
GPC 3060
5
COVERS
COVERS
Covers Part 1 - 4
6
GPC 3000
Covers Part 1 - 4
GPC001
Frame
COVERS
Covers Part 1 - 4
7
GPC 3000
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data & Serial Number
1 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 . . . . . . . 818398 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
055053-004 . . . . . . . Dummy Plug (3020 only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 . . . . . . . 818648 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 . . . . . . . 050005-024 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 . . . . . . . 050009-018 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 . . . . . . . 818377-001 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . 804863-007 . . . . . . . Speed Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 818390 . . . . . . . . . . . Screen
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 050008-015 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10 . . . . . . . 050067-022 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 . . . . . . . 050009-018 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
818387-001 . . . . . . . Covers (complete/including 1 - 3, 6, 8 - 11). . . . . . . . . . . . . . . . . . . . . . . . . 1
818387-002 . . . . . . . Covers (3020/complete/including 2, 6, 8 - 11). . . . . . . . . . . . . . . . . . . . . . . 1
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
COVERS
Covers Part 2 - 4
8
GPC 3000
Covers Part 2 - 4
GPC003
Frame
COVERS
Covers Part 2 - 4
9
GPC 3000
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data & Serial Number
1 . . . . . . . 819304-001 . . . . . . . Battery Lid
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
819304-002 . . . . . . . Battery Lid (3020/3040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 050007-034 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
3 . . . . . . . 819840 . . . . . . . . . . . Bushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
4 . . . . . . . 050068-004 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
5 . . . . . . . 050003-012 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 . . . . . . . 793288 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7 . . . . . . . 050008-008 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8 . . . . . . . 050008-010 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 803559-006 . . . . . . . Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10 . . . . . . . 050006-009 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11 . . . . . . . 818776 . . . . . . . . . . . Battery Lid Latch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 . . . . . . . 050001-004 . . . . . . . Cotter Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
13 . . . . . . . 818775 . . . . . . . . . . . Shaft
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050009-017 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
14 . . . . . . . 050006-031 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
15 . . . . . . . 818774 . . . . . . . . . . . Bezel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 . . . . . . . 050009-056 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
17 . . . . . . . 051064-007 . . . . . . . Spring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
19 . . . . . . . 819269 . . . . . . . . . . . Bushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
20 . . . . . . . 050072-007 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 . . . . . . . 050071-038 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
22 . . . . . . . 818772 . . . . . . . . . . . Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
23 . . . . . . . 819834 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
24 . . . . . . . 803310 . . . . . . . . . . . Switch Actuator
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 . . . . . . . 050004-034 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
26 . . . . . . . 820075-001 . . . . . . . Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 . . . . . . . 050008-002 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28 . . . . . . . 050005-004 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29 . . . . . . . 820046 . . . . . . . . . . . Plate (Cold Store/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
30 . . . . . . . 820639-001 . . . . . . . Heating Resistor (Cold Store/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 . . . . . . . 050008-011. . . . . . . . Nut (Cold Store/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
32 . . . . . . . 050004-042 . . . . . . . Screw (Cold Store/Corrosion)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
33 . . . . . . . 055058-009 . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
34 . . . . . . . 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
35 . . . . . . . 050078-012 . . . . . . . Tapered Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
36 . . . . . . . 819839-001 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
819839-002 . . . . . . . Cover (3020/3040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
37 . . . . . . . 050071-037 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
38 . . . . . . . 819844-002 . . . . . . . Spring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
39 . . . . . . . 051058-011. . . . . . . . Bearing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
40 . . . . . . . 819838 . . . . . . . . . . . Bushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
41 . . . . . . . 050000-095 . . . . . . . Pin Dowel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
42 . . . . . . . 819356 . . . . . . . . . . . Axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
43 . . . . . . . 819844-001 . . . . . . . Spring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
44 . . . . . . . 050000-093 . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
45 . . . . . . . 819286 . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
46 . . . . . . . 050068-005 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
47 . . . . . . . 050009-063 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COVERS
Covers Part 2 - 4
10
GPC 3000
Covers Part 2 - 4
GPC003
Frame
COVERS
Covers Part 2 - 4
11
GPC 3000
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data & Serial Number
48 . . . . . . . 050001-013 . . . . . . . Cotter Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
49 . . . . . . . 819290 . . . . . . . . . . . Pin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
50 . . . . . . . 050009-030 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
51 . . . . . . . 819285 . . . . . . . . . . . Stop Piece
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
52 . . . . . . . 050001-021 . . . . . . . Cotter Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
53 . . . . . . . 819289 . . . . . . . . . . . Stop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
54 . . . . . . . 050009-020 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
55 . . . . . . . 050008-021 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Not shown
050006-008 . . . . . . . Screw (for wire harness attachment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
050008-008 . . . . . . . Nut (for wire harness attachment)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
051051-011. . . . . . . . Tie Cable
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
COVERS
Covers Part 3 - 4
12
GPC 3000
Covers Part 3 - 4
GPC002
Frame
Frame
COVERS
Covers Part 3 - 4
13
GPC 3000
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data & Serial Number
1 . . . . . . . 820508-001 . . . . . . . Cover (Without Seat). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
820508-002 . . . . . . . Cover (With Seat)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
821256 . . . . . . . . . . . Cover (3020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 050067-045 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 . . . . . . . 050068-005 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 . . . . . . . 050078-012 . . . . . . . Tapered Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 . . . . . . . 050073-003 . . . . . . . Spring Nut
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
050009-017 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
050009-018 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR
6 . . . . . . . 821035 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
821039 . . . . . . . . . . . Cover (3020)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 . . . . . . . 050071-036 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 . . . . . . . 053050-027 . . . . . . . Adhesive Tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9 . . . . . . . 804834-004 . . . . . . . Rubber Cord
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 . . . . . . . 050067-033 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
11 . . . . . . . 820451 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
* To select appropriate part number, refer to truck data number.
The truck data number represents truck features.
Refer to Introduction.
COVERS
Covers Part 4 - 4
14
GPC 3000
Covers Part 4 - 4
GPC065
Battery Lid
Frame
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COVERS
Covers Part 4 - 4
15
GPC 3000
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model, Data & Serial Number
1 . . . . . . . 818674 . . . . . . . . . . . Bumper
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 . . . . . . . 050009-026 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 . . . . . . . 050006-050 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 . . . . . . . 050008-021 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 . . . . . . . 050009-018 . . . . . . . Washer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6 . . . . . . . 818672 . . . . . . . . . . . Writing Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
804834-004 . . . . . . . Rubber Cord
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COVERS
Retractable Step
16
GPC 3000
Retractable Step
GPC004
Frame

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Crown gpc3000 series lift truck parts catalogue manual

  • 1. Revision: A • Printed in Germany Order Number: 812738-006 P PARTS MANUAL GPC 3000 SERIES
  • 3. TABLE OF CONTENTS III GPC 3000 TABLE OF CONTENTS INTRODUCTION PAGE SERIAL NO. CUT REV. Important custommer information . . . . . . . . . . . . . . . . . . . . . . 3 Subsequent Attachments and Modifications made to the Truck 3 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 COVERS PAGE SERIAL NO. CUT REV. Covers Part 1 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Covers Part 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Covers Part 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Covers Part 3 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Covers Part 4 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Retractable Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Load Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Load Wheel GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Load Wheel GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 HYDRAULIC SYSTEM PAGE SERIAL NO. CUT REV. Tube and Hose Layout GPC 3020 / GPC 3040 / GPC 3060 . . 30 Tube and Hose Layout GPC 3045 / GPC 3055 . . . . . . . . . . . . 32 Tube and Hose Layout mit Plattformhub . . . . . . . . . . . . . . . . 34 Pump Motor and Pump GPC 3020 / GPC 3040 . . . . . . . . . . . . 36 Pump Motor and Pump GPC 3045 / GPC 3055 / GPC 3060 . . 38 Pump Motor and Pump with Platform . . . . . . . . . . . . . . . . . . . 40 DRIVE UNIT PAGE SERIAL NO. CUT REV. Drive Unit up to Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 . . . . 5A404045 Drive Unit from Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 . . . . 5A404046 Gear Unit up to Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 . . . . 5A404045 Gear Unit from Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 . . . . 5A404046 Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 ELECTRICAL SYSTEM PAGE SERIAL NO. CUT REV. Connector Housing and Connectors . . . . . . . . . . . . . . . . . . . 56 Electrics Part 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Electrics Part 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Control Handle Part 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Control Handle Part 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Control Handle Part 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Switch, PPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Switch, PPCS / Switch, Lift and Lower . . . . . . . . . . . . . . . . . . 72 Switch, Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Position Switch GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Emergency Disconnect & Battery Connector . . . . . . . . . . . . 78 Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
  • 4. TABLE OF CONTENTS IV GPC 3000 BRAKE SYSTEM PAGE SERIAL NO. CUT REV. Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 STEERING PAGE SERIAL NO. CUT REV. Steer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 LIFTING MECHANISM PAGE SERIAL NO. CUT REV. Mast GPC 3045 / GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Lifting Mechanism GPC 3020 / GPC 3040 / GPC 3060 . . . . . .94 Lifting Mechanism GPC 3020 / GPC 3040 / GPC 3060 . . . . . .96 Lifting Mechanism GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . .98 Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .100 Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .102 Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .104 Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .106 Fork Carriage GPC 3020 / GPC 3040 / GPC 3060 . . . . . . . . .108 Fork Carriage GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Fork Carriage GPC 3060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Gas Pressure Spring GPC 3020 / GPC 3040 / GPC 3060 . . . 114 Load Backrest GPC 3040 / GPC 3060 . . . . . . . . . . . . . . . . . . . 116 Load Backrest Hand Guard GPC 3040 / GPC 3060 . . . . . . . . 118 Load Backrest Hand Guard GPC 3040 / GPC 3060 . . . . . . . .120 Load Backrest GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Load Backrest GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Pulley GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Pulley GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 CYLINDERS PAGE SERIAL NO. CUT REV. Lift Cylinder GPC 3020 / GPC 3040 / GPC 3060 Part 1 -2 . . . 132 Lift Cylinder GPC 3020 / GPC 3040 / GPC 3060 Part 2 -2 . . . 134 Lift Cylinder GPC 3045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 Lift Cylinder GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Platform Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 PLATFORM PAGE SERIAL NO. CUT REV. Floor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Knee and Back Padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Side Pocket and Handle, Backrest . . . . . . . . . . . . . . . . . . . . . 148 Covers GPC 3045 / GPC 3055 . . . . . . . . . . . . . . . . . . . . . . . . .150 Grab Handle, Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Platform. Part 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 Platform. Part 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Platform. Part 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 MISCELLANEOUS PAGE SERIAL NO. CUT REV. Labels and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
  • 6. INTRODUCTION Important custommer information 3 GPC 3000 Important custommer information To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipu- lated in the operator manual. Any additional work must be performed by Crown au- thorised service technicians. Authorised service tech- nicians have the required expertise and up-to-date service information. If you wish to have your own technicians trained, please contact Crown for relevant training courses. Subsequent Attachments and Modi- fications made to the Truck DANGER Any proposed modification which would alter the origi- nal condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelsta- pler GmbH. • The net weight and position of attachments may considerably affect the capacity and other truck characteristics. • Changing the electrical system or adding electri- cally operated components may result in operating faults. Modifications which have not been assessed may re- sult in fatal accidents! Ordering Spare Parts The maintenance manual does not cover spare parts. These are listed in a separate parts manual. Spare parts can be ordered by quoting: • The truck specification number • The truck model number The truck serial numberThis information can be found on the truck's data plate. Only if this information is pro- vided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: Using the Manual The manual is divided into chapters. The following ta- ble shows how the manual is structured. CROWN Gabelstapler GmbH & Co.KG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 or133 Manual Structure Chapter Content ITD Introduction 1 Covers 2 Hydraulic System 3 Drive Unit 4 Electrical System 5 Brake System 6 Steering 7 Lifting Mechanism 8 Cylinders 9 Platform 10 Miscellaneous
  • 7. INTRODUCTION Models 4 GPC 3000 Models Describes the following models: GPC 3020 GPC 3040 GPC 3045 GPC 3055 GPC 3060
  • 9. COVERS Covers Part 1 - 4 6 GPC 3000 Covers Part 1 - 4 GPC001 Frame
  • 10. COVERS Covers Part 1 - 4 7 GPC 3000 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data & Serial Number 1 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 . . . . . . . 818398 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 055053-004 . . . . . . . Dummy Plug (3020 only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 . . . . . . . 818648 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 . . . . . . . 050005-024 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 . . . . . . . 050009-018 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 . . . . . . . 818377-001 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 . . . . . . . 804863-007 . . . . . . . Speed Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8 . . . . . . . 818390 . . . . . . . . . . . Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 . . . . . . . 050008-015 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10 . . . . . . . 050067-022 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 11 . . . . . . . 050009-018 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 818387-001 . . . . . . . Covers (complete/including 1 - 3, 6, 8 - 11). . . . . . . . . . . . . . . . . . . . . . . . . 1 818387-002 . . . . . . . Covers (3020/complete/including 2, 6, 8 - 11). . . . . . . . . . . . . . . . . . . . . . . 1 * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction.
  • 11. COVERS Covers Part 2 - 4 8 GPC 3000 Covers Part 2 - 4 GPC003 Frame
  • 12. COVERS Covers Part 2 - 4 9 GPC 3000 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data & Serial Number 1 . . . . . . . 819304-001 . . . . . . . Battery Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 819304-002 . . . . . . . Battery Lid (3020/3040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . 050007-034 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 3 . . . . . . . 819840 . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 4 . . . . . . . 050068-004 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 5 . . . . . . . 050003-012 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 . . . . . . . 793288 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 . . . . . . . 050008-008 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8 . . . . . . . 050008-010 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 . . . . . . . 803559-006 . . . . . . . Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 . . . . . . . 050006-009 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 11 . . . . . . . 818776 . . . . . . . . . . . Battery Lid Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 12 . . . . . . . 050001-004 . . . . . . . Cotter Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 13 . . . . . . . 818775 . . . . . . . . . . . Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050009-017 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 14 . . . . . . . 050006-031 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 15 . . . . . . . 818774 . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 16 . . . . . . . 050009-056 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 17 . . . . . . . 051064-007 . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 18 . . . . . . . 050068-003 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 19 . . . . . . . 819269 . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 20 . . . . . . . 050072-007 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21 . . . . . . . 050071-038 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 22 . . . . . . . 818772 . . . . . . . . . . . Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 23 . . . . . . . 819834 . . . . . . . . . . . Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 24 . . . . . . . 803310 . . . . . . . . . . . Switch Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25 . . . . . . . 050004-034 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 26 . . . . . . . 820075-001 . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 27 . . . . . . . 050008-002 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 28 . . . . . . . 050005-004 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 29 . . . . . . . 820046 . . . . . . . . . . . Plate (Cold Store/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 30 . . . . . . . 820639-001 . . . . . . . Heating Resistor (Cold Store/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 31 . . . . . . . 050008-011. . . . . . . . Nut (Cold Store/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 32 . . . . . . . 050004-042 . . . . . . . Screw (Cold Store/Corrosion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 33 . . . . . . . 055058-009 . . . . . . . Buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 34 . . . . . . . 050008-024 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 35 . . . . . . . 050078-012 . . . . . . . Tapered Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 36 . . . . . . . 819839-001 . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 819839-002 . . . . . . . Cover (3020/3040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 37 . . . . . . . 050071-037 . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 38 . . . . . . . 819844-002 . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 39 . . . . . . . 051058-011. . . . . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 40 . . . . . . . 819838 . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 41 . . . . . . . 050000-095 . . . . . . . Pin Dowel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 42 . . . . . . . 819356 . . . . . . . . . . . Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 43 . . . . . . . 819844-001 . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 44 . . . . . . . 050000-093 . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 45 . . . . . . . 819286 . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 46 . . . . . . . 050068-005 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 47 . . . . . . . 050009-063 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
  • 13. COVERS Covers Part 2 - 4 10 GPC 3000 Covers Part 2 - 4 GPC003 Frame
  • 14. COVERS Covers Part 2 - 4 11 GPC 3000 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data & Serial Number 48 . . . . . . . 050001-013 . . . . . . . Cotter Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 49 . . . . . . . 819290 . . . . . . . . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 50 . . . . . . . 050009-030 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 51 . . . . . . . 819285 . . . . . . . . . . . Stop Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 52 . . . . . . . 050001-021 . . . . . . . Cotter Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 53 . . . . . . . 819289 . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 54 . . . . . . . 050009-020 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 55 . . . . . . . 050008-021 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Not shown 050006-008 . . . . . . . Screw (for wire harness attachment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 050008-008 . . . . . . . Nut (for wire harness attachment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 051051-011. . . . . . . . Tie Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction.
  • 15. COVERS Covers Part 3 - 4 12 GPC 3000 Covers Part 3 - 4 GPC002 Frame Frame
  • 16. COVERS Covers Part 3 - 4 13 GPC 3000 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data & Serial Number 1 . . . . . . . 820508-001 . . . . . . . Cover (Without Seat). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 820508-002 . . . . . . . Cover (With Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 821256 . . . . . . . . . . . Cover (3020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . 050067-045 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 . . . . . . . 050068-005 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 . . . . . . . 050078-012 . . . . . . . Tapered Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5 . . . . . . . 050073-003 . . . . . . . Spring Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 050009-017 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 050009-018 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 6 . . . . . . . 821035 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 821039 . . . . . . . . . . . Cover (3020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 . . . . . . . 050071-036 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8 . . . . . . . 053050-027 . . . . . . . Adhesive Tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 . . . . . . . 804834-004 . . . . . . . Rubber Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 . . . . . . . 050067-033 . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 11 . . . . . . . 820451 . . . . . . . . . . . Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 * To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction.
  • 17. COVERS Covers Part 4 - 4 14 GPC 3000 Covers Part 4 - 4 GPC065 Battery Lid Frame
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. COVERS Covers Part 4 - 4 15 GPC 3000 INDEX PART NUMBER PART NAME NUMBER REQUIRED Always Specify Model, Data & Serial Number 1 . . . . . . . 818674 . . . . . . . . . . . Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 . . . . . . . 050009-026 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 . . . . . . . 050006-050 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 . . . . . . . 050008-021 . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 . . . . . . . 050009-018 . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 . . . . . . . 818672 . . . . . . . . . . . Writing Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 804834-004 . . . . . . . Rubber Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1