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                                               ISA Transactions 42 ͑2003͒ 207–226




                                      Predictive feedback control
                                               Leonardo L. Giovanini*
                                                                      ´
            Electronic and Control Research Group, Universidad Tecnologica Nacional, Regional School at Villa Maria,
                                                                           ´
                                        Av. Universidad 450, 5900 Villa Marıa, Argentina
                                         ͑Received 19 July 2001; accepted 29 April 2002͒



Abstract
   In this work a new method for designing predictive controllers for linear single-input/single-output systems is
presented. It uses only one prediction of the process output J time intervals ahead to compute the correspondent future
error. Then, the predictive feedback controller is defined by introducing a filter which weights the last w predicted
errors. In this way, the resulting control action is computed by observing the system future behavior and also by
weighting present and past errors. This last feature improves the closed-loop performance to disturbance rejection as
shown through simulations of two linear systems and a nonlinear continuous stirred tank reactor. © 2003 ISA—The
Instrumentation, Systems, and Automation Society.

Keywords: Predictive control; Model-based control; Feedback output



1. Introduction                                                      control sequence, and ͑c͒ the first movement of the
                                                                     control sequence is applied. These operations are
  The use of different kinds of linear models to                     repeated at time kϩ1.
predict the future behavior of the process output                       The main advantage of MPC is its ability to ad-
has stimulated the development of a wide group of                    dress ͑a͒ long time delay, ͑b͒ inverse response, ͑c͒
control methods known as model predictive con-                       significant nonlinearities, ͑d͒ multivariable inter-
trol ͑MPC͒. Many MPC approaches have been                            actions, and ͑e͒ constraints. The widespread use
proposed along the past three decades ͑generalized                   and success of MPC applications described in the
predictive control ͓1͔, dynamic matrix control ͓2͔,                  literature ͓4͔ attest to the improved performance of
model algorithmic control ͓3͔͒, most of them                         MPC compared to the classical control algorithm
based on a receding-horizon strategy, i.e., at each                  for control of difficult process dynamics. How-
sampling instant k the following actions are taken:                  ever, alternative algorithms have been developed
͑a͒ the plant model is used to predict the output                    to address the same problems ͓analytical predictor
response to a hypothetical set of future control sig-                algorithm ͓5͔ ͑APA͒, predictor controller ͓6͔ ͑PC͒,
nals, ͑b͒ a function including the cost of future                    simplified predictive control ͓7͔, variable horizon
control actions and future deviations from a refer-                  predictor ͓8͔ ͑VHP͔͒ because MPC implementa-
ence trajectory is optimized to give the best future                 tions require sophisticated tools that do not allow
                                                                     us to apply predictive control at all levels of con-
                                                                     trol systems. All of these algorithms employ, in
                                                                     different ways, only one prediction of the future
  *Tel.: 54-353-4537500; fax: 54-353-4535498. E-mail                 error to compensate time delay and interactions.
address: lgiovani@fich1.unl.edu.ar.                                   For example, simplified predictive control and PC

0019-0578/2003/$ - see front matter © 2003 ISA—The Instrumentation, Systems, and Automation Society.
208                          Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226


predict the system output at its steady-state value          2. Single-step output predictor
͑prediction time is set equal to the convolution
length͒ and then develop the controller structure.             In many predictive control techniques, the
On the other hand, APA predicts the controlled               model more frequently used to develop the predic-
variable on dead time plus one sample and then               tor is the discrete convolution truncated to N terms
uses the predicted error as input into the controller.       ͓4,9͔. The reason is twofold: ͑a͒ the convolution
Finally, VHP uses the predicted error as the input           summation gives the model output explicitly and
into the controller, like APA, but the prediction            ͑b͒ the main impulse response coefficients are
can be freely chosen from the hole prediction ho-            relatively easy to obtain. In particular, for single-
rizon and it does not impose any constraint on the           input/single-output ͑SISO͒ systems
controller that can be used.                                                    N
   In this work a new method for designing a                        y ͑ J,k ͒ ϭ ͚ ˜ i u ͑ kϩJϪi ͒ ,
                                                                    ˆ             h                      JϽN,        ͑1͒
predictive is presented. The approach is based on                              iϭ1
the use of only one prediction of the system out-
put, instead of the complete trajectory: it uses a           predicts the output value J sampling intervals
                                                             ahead, k represents the current time instant t
prediction of the process output J time inter-
vals ahead to compute the correspondent future               ϭkt S ( t S is the sampling interval͒, ˜ i , i     h
error. The proposed controller, called predictive            ϭ1,2, . . . ,N are the impulse response coefficients,
feedback controller, uses the last w predicted               and u ( kϩJϪi ) , iϭ1,2,...,N is the sequence of
errors instead of using plain feedback errors, as            inputs to be considered. However, most frequently
in classical feedback controllers. Hence the re-             y ( J,k ) is not calculated directly from Eq. ͑1͒ but
                                                             ˆ
                                                             from a modified expression that includes the pre-
sulting control action is computed by observ-
                                                             diction for the current time y ( 0,k ) . For this, notice
                                                                                           ˆ
ing the system future behavior and also by
                                                             that Eq. ͑1͒ can also be written as a function of the
weighting present and past errors. So, this control
                                                             predicted value for the previous sampling time J
strategy combines the predictive capacity, which
                                                             Ϫ1,
results in good performance for set-point
changes and time delay systems, with the classical                                            N
use of the feedback information which imp-                       y ͑ J,k ͒ ϭy ͑ JϪ1,k ͒ ϩ ͚ ˜ i ⌬u ͑ kϩJϪi ͒ ,
                                                                 ˆ          ˆ               h
                                                                                              iϭ1
roves the system performance for disturbance
                                                                                                                     ͑2͒
rejection.
   The organization of the paper is as follow: in            where    ⌬u ( kϩJϪi ) ϭu ( kϩJϪi ) Ϫu ( kϩJϪi
Section 2 the expressions for a general J -step              Ϫ1 ) . Then, successive substitutions of y ( J
                                                                                                        ˆ
ahead output prediction are presented. In Section 3          Ϫ1,k ) by previous predictions gives
the basic formulation for the single-prediction
                                                                                          J    N
controller design is derived. Furthermore, a rela-
tionship between the controller parameter and the                y ͑ J,k ͒ ϭy ͑ 0,k ͒ ϩ ͚
                                                                 ˆ          ˆ                 ͚ ˜ i ⌬u ͑ kϩlϪi ͒ .
                                                                                                h
                                                                                      lϭ1 iϭ1
settling time of closed-loop response is estab-                                                                      ͑3͒
lished. In Section 4 the closed-loop stability and
performance of the single-prediction controller are          This equation defines a J -step ahead predictor,
analyzed. In Section 5 a direct feedback mode is             which includes future control actions. Since future
introduced in order to improve the overall system            control actions are unknown, the predictor ͑3͒ is
performance. Besides, the relationship between               not realizable. To turn it realizable a statement
the proposed controller and other predictive con-            must be made about how the control variable is
trol algorithms is established. The closed-loop sta-         going to move in the future. For example, the sim-
bility and performance of the resulting controller           plest rule is to set all of them equal to zero,
are analyzed in Section 6. In Section 7 we show                        ⌬u ͑ kϩ j ͒ ϭ0,        ᭙ jϭ0,1,...,J,         ͑4͒
the results obtained from the application of the
proposed algorithm to a nonlinear continuous                 which implies that the control variable will not
stirred tank reactor. Finally, the conclusions are           move in future sampling instants. Then, Eq. ͑3͒
presented in Section 8.                                      becomes
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                                    209

                                J      N                               3. Single-prediction control
  y ͑ J,k ͒ ϭy ͑ 0,k ͒ ϩ ͚
  ˆ 0
             ˆ                     ͚ ˜ i ⌬u ͑ kϩlϪi ͒ ,
                                        h
                              lϭ1 iϭlϩ1
                                                                          Although the idea of using only one prediction
                                                                ͑5͒    of the system output for controlling the system is
                                                                       not new ͓5– 8͔, all the authors did not use the pre-
where the superscript 0 recalls that condition ͑4͒ is
                                                                       diction time J as a tuning parameter. This is the
included. The new expression ͑5͒ defines a realiz-
                                                                       case of single-prediction controller, whose deriva-
able open-loop J -step ahead predictor whose Z
                                                                       tion procedure is quite straightforward from the
transform is given by ͑see Appendix A͒
                                                                       open-loop predictor. Revising the assumption used
                                                                       to go from Eq. ͑3͒ to Eq. ͑5͒ observe that if just
                   y 0 ͑ J,z ͒ ϭ P ͑ J,z ͒ u ͑ z ͒ ,
                   ˆ                                            ͑6͒
                                                                       the control movement ⌬u ( k ) 0, then
where P ( J,z ) is the transfer function of the open-                              y ͑ J,k ͒ ϭy 0 ͑ J,k ͒ ϩa J ⌬u ͑ k ͒ .
                                                                                   ˆ          ˆ            ˜                         ͑9͒
loop predictor given by
                                                                       This prediction can be substracted from a refer-
                                           N                           ence variable r ( kϩJ ) to obtain the predicted error
              P ͑ J,z ͒ ϭa J z Ϫ1 ϩ
                         ˜              ͚       ˜ i z JϪi ,
                                                h
                                      iϭJϩ1                                        e ͑ J,k ͒ ϭe 0 ͑ J,k ͒ Ϫa J ⌬u ͑ k ͒ .
                                                                                   ˆ          ˆ            ˜                        ͑10͒

and ˜ J is the Jth coefficient of step response.
    a                                                                  The control action can be computed in the similar
  The prediction y 0 ( J,k ) is updated by adding
                   ˆ                                                   way as standard predictive controllers, minimizing
                                                                       the following performance measure,
                 ˜ ͑ J,z ͒ ϭy ͑ J,z ͒ Ϫy ͑ J,z ͒ .
                 d                     ˆ                        ͑7͒
                                                                               f ͑ k ͒ ϭe 2 ͑ J,k ͒ ϩ ␳ ⌬u 2 ͑ k ͒ ,
                                                                                        ˆ                                   ␳ у0.   ͑11͒
This term lumps together possible unmeasured                           Then, the control action that minimizes this per-
disturbance and inaccuracies due to plant-model                        formance index is given by
mismatch. Since the future value of ˜ ( J,z ) is not
                                            d
available, an estimate is used. In the absence of                                                    1 0
                                                                                        ⌬u ͑ k ͒ ϭ      ˆ ͑ J,k ͒ ,
                                                                                                        e                           ͑12͒
any additional knowledge of ˜ ( J,z ) , the predicted
                                  d                                                                  KJ
disturbance is assumed to be equal to that esti-
                                                                       where e 0 ( J,k ) ϭr ( kϩJ ) Ϫy 0 ( J,k ) and K J ϭa J
                                                                                ˆ                    ˆ                    ˜
mated at the current time ˜ ( z ) . A more accurate
                               d
                                                                       ϩ ␳ /a J , and the cost of controlling the system is
                                                                            ˜
estimate of ˜ ( J,z ) is possible if the disturbance
              d
output model and a measure of load disturbance                                                      ␳            2
are available. So, we use a similar equation to Eq.                                    f ͑ k ͒ϭ             ˆ 0 ͑ J,k ͒ .
                                                                                                            e
                                                                                                  ˜ 2ϩ ␳
                                                                                                  aJ
͑6͒ to predict the future disturbance. The impor-
tance of the form of Eq. ͑5͒ comes also from the                         At this point of the work we are interested on
fact that the prediction y 0 ( J,k ) can be updated by
                           ˆ                                           understanding the meaning of prediction time J
the current output measurement y ( k ) . This is done                  and its relationship with the closed-loop response.
by substituting y ( 0,k ) by y ( k ) , or equivalently the
                 ˆ                                                     To do it, we replace ⌬u ( k ) and K J in the closed-
correction is implemented by ˜ ( z ) adding to Eq.
                                      d                                loop predicted error ͓Eq. ͑10͔͒, so we can write it
͑6͒, in any case we obtain                                             as function of e 0 ( J,k ) and ␳,
                                                                                       ˆ
                                                                                                        ␳
        y 0 ͑ J,z ͒ ϭy ͑ z ͒ ϩ ͓ P ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ z ͒ , ͑8͒
        ˆ                                   ˜
                                                                                      e ͑ J,k ͒ ϭ
                                                                                      ˆ                       ˆ 0 ͑ J,k ͒ .
                                                                                                              e
                                                                                                    ˜ 2ϩ ␳
                                                                                                    aJ
        ˜
where G p ( z ) is the plant model. This equation
                                                                       Then, defining e ( J,k ) as a fraction of e 0 ( J,k ) ,
                                                                                     ˆ                          ˆ
defines a realizable corrected J -step ahead predic-
tor. Hence there are two type of predictors: one is                                e ͑ J,k ͒ ϭ ␣ e 0 ͑ J,k ͒ ,
                                                                                   ˆ             ˆ                   ͉ ␣ ͉ Ͻ1,
the open-loop predictor that only depends on the
values of the past inputs only ͓Eq. ͑6͔͒ and the                       where ␣ is the remaining error after the control
other is the corrected predictor ͑8͒ which receives                    action ⌬u ( k ) is applied, the control cost ␳ is re-
a correction through the feedback measurement.                         lated with ␣ through
210                                  Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226


                                                                     then assumed constant from every sampling in-
                                                                     stant k into the future. In other words, given all the
                                                                     input changes accounted for until the instant k, the
                                                                     single-prediction controller observes the value that
                                                                     would be reached by the system output if no future
                                                                     control action is taken and then u ( k ) is computed
                                                                     such to the performance index ͑11͒ is minimized.
                                                                     Hence if ˜ ( z ) actually remains constant after the
                                                                                d
                                                                     instant k and ␳ ϭ0, then the output reaches the
      Fig. 1. Structure of the single-prediction controller.         reference value J sampling intervals later.
                                                                        Note that controller ͑15͒ is realizable if and only
                                                                     if ˜ J 0. Then, the prediction time J should be
                                                                        a
                                                                     chosen such that
                              ␣
                        ␳ϭ       ˜2.
                                 a
                             1Ϫ ␣ J
This equation means that the closed-loop error
                                                                                             Jуint   ͩͪtd
                                                                                                       tS
                                                                                                          ϩ1,

will be bounded by ͉ e ( k 0 ϩJ ) ͉ р ␣ ͉ e 0 ( J,k 0 ) ͉ , ᭙t
                                          ˆ                          where t d is the process time delay. This fact means
Ͼk 0 ϩJ, where k 0 is time instant where the set-                    that the open-loop predictor P ( J,z ) compensates
point changes. Therefore the prediction time J                       the process time delay. In the following sections
could be seen as the closed-loop settling time for                   we assume that ␳ ϭ0 to simplify the expositions,
an error ␣ ͉ e ( k 0 ) ͉ . When the control cost ␳ is set            however, the results that will be obtained are the
to 0, which is equivalent to ␣ ϭ0, the performance                   same whether the control weight ␳ is set to zero or
measure ͑11͒ and the predicted closed-loop error                     not.
e ( J,k ) becomes zero, and the control change is
ˆ
given by                                                             4. Algorithm properties

                                 1 0                                 4.1. Stability analysis
                    ⌬u ͑ k ͒ ϭ      ˆ ͑ J,k ͒ .
                                    e                         ͑13͒
                                 ˜J
                                 a
                                                                        To analyze the effect of the prediction time over
On the other hand, when ␳ is set to ϱ ͑which is                      the closed-loop stability, we substituted the con-
equivalent to ␣ ϭ1) no control action is taken and                   troller ͑15͒ in the closed-loop characteristic equa-
e ( J,k ) ϭe 0 ( J,k 0 ) ϭe ( k 0 ) , ᭙kϾk 0 .
ˆ          ˆ                                                         tion to obtain
   Using Z transform on Eq. ͑12͒ shows that the
single predictive control algorithm is basically an                    ͑ 1Ϫz Ϫ1 ͒˜ J ϩ P ͑ J,z ͒ ϩ ͓ Gp ͑ z ͒ ϪG p ͑ z ͔͒ ϭ0.
                                                                                 a                             ˜
integral action applied on the predicted error
                                                                     Then, combining this expression with Eqs. ͑A8͒
                        1     1                                      and ͑A2͒, and using the convolution model of the
                u͑ z ͒ϭ            ˆ 0 ͑ J,z ͒ .
                                   e                          ͑14͒
                        K J 1Ϫz Ϫ1                                   process, this equation becomes
                                                                                     N                    N
Combining Eqs. ͑14͒ and ͑8͒ the result is the con-
troller,                                                                    ˜ Jϩ
                                                                            a        ͚
                                                                                   iϭJϩ1
                                                                                             ˜ i z JϪi ϩ ͚ ͑ h i Ϫh i ͒ z Ϫi
                                                                                             h
                                                                                                         iϭ1
                                                                                                                  ˜

                                     1                                                   ϱ
        C͑ z ͒ϭ
                  ͑ 1Ϫz Ϫ1 ͒ K J ϩ P ͑ J,z ͒ ϪG p ͑ z ͒
                                              ˜
                                                          .                      ϩ    ͚
                                                                                     iϭNϩ1
                                                                                                 h i z Ϫi ϭ0.                    ͑16͒
                                                              ͑15͒
                                                                     Using a result obtained by Desoer and Vidyasagar
Fig. 1 shows a block diagram of C ( z ) , where it is                ͓10͔ for lineal discrete systems, we derive the fol-
apparent that it uses the plant model to estimate                    lowing stability condition ͑see Appendix B͒:

                                                                                                              ͚ͯ ͯ
the output at the present time y ( 0,k ) . This value is
                               ˆ                                           N                 N                    ϱ
then compared with the actual measurement y ( k )
to detect modeling errors and external distur-                            ͚
                                                                         iϭJϩ1
                                                                                 ͉˜ i ͉ ϩ ͚ ͉ h i Ϫh i ͉ ϩ
                                                                                  h
                                                                                         iϭ1
                                                                                                   ˜
                                                                                                                iϭNϩ1
                                                                                                                        h i Ͻa J .
                                                                                                                             ˜
bances. The global detected disturbance ˜ ( z ) is
                                                d                                                                                ͑17͒
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                                        211


The left side of this equation has, ordered from left                Since J stb guarantees the closed-loop stability for
to right, the following three terms: ͑a͒ the contri-                 all the models of W, the open-loop predictor
bution of the nominal model, ͑b͒ the additive un-                    P ( J,z ) can be directly built from the nonlinear
certainty, and ͑c͒ the effect of the truncation model                model. This fact improves the accuracy of the
error; all of them are related with the convolution                  open-loop prediction and the closed-loop perfor-
length N. When there is not uncertainty in the                       mance. The nonlinear predictor can be built from
system and if N is large enough to neglect the                       the nonlinear model employing a numerical inte-
truncation error, Eq. ͑17͒ becomes                                   gration scheme or using a local model network
                      N
                                                                     ͓11͔.
                                                                        A final remark is for recalling that the stability
                     ͚
                   iϭJϩ1
                              ͉˜ i ͉ Ͻa J stb .
                               h ˜                        ͑18͒       condition given by Desoer and Vidyasagar ͓10͔ is
                                                                     a sufficient one. Consequently, stability conditions
This condition guarantees that—for any time-                         ͑17͒–͑19͒ become conservative and impose a too
invariant stable plant—there is always a value of J                  high lower bound for selecting J. So, always there
for which the closed-loop system is asymptotically                   are prediction times lower than J stb ; for those the
stable. We must note that if the plant has a mono-                   closed-loop system will be stable. The first J that
tone step response, the stability condition ͑18͒ can                 guarantees the closed-loop stability can be found
be written as                                                        through a direct search, because the solution space
                              ϱ                                      is bounded,
                            1         1
                ˜ J stb Ͼ
                a             ͚ ˜ i ϭ 2 ˜ p,
                            2 iϭ1
                                  h     K                                                     1рJрJ stb .

        ˜
where K p is the process gain.                                       4.2. Performance analysis
   Generally, control engineers assume that a fam-
ily W of M linear models is capable to capture a                       The tuning of the single-prediction controller
moderate nonlinearity. Therefore to guarantee the                    implies a discrete optimization problem having a
stability of the system we must choose a J such                      bounded solution space
that it guarantees the stability of all the plants of
                                                                                         J෈N,         0рJрN.
W. Then, the robust stability problem becomes the
problem of finding a J such that Eq. ͑17͒ is satis-                   Hence, independently of the performance index
fied for each model of W. Using global additive                       being used, the general solution results from a di-
uncertainty and choosing N large enough to ne-                       rect search in the solution space. However, when
glect the truncation error, Eq. ͑17͒ becomes                         the ISE index is used, the optimal controller re-
        N              N                                             sults from the solution of the following problem:
       ͚
      iϭJϩ1
              ͉˜ i ͉ ϩ ͚ max ͉ h li Ϫh i ͉ Ͻa J stb . ͑19͒
               h
                      iϭ1 l෈[1,M ]
                                     ˜      ˜                             min ʈ e ͑ z ͒ ʈ 2 ϭ min ʈ ˜ ͑ z ͓͒ d ͑ z ͒ Ϫr ͑ z ͔͒ ʈ 2 ,
                                                                                          2         ␧
                                                                          Gc(z)               Gc(z)

Another way to solve the robust stability problem                    which is equivalent to minimize the sensitivity
is to find a J that satisfies simultaneously Eq. ͑18͒                           ␧
                                                                     function ˜ ( z ) over the whole system bandwidth,
for all the models of W. In the case of a system
with monotone response, the stability condition                            min ʈ ˜ ͑ z ͒ ʈ 2 ϭ min ʈ 1ϪG p ͑ z ͒ Gc ͑ z ͒ ʈ 2 ,
                                                                                 ␧                     ˜
͑19͒ can be written as                                                    Gc(z)               Gc(z)

              J stb ϭmax͑ J 1 ;J 2 ;...;J M ͒ ,                      and to guarantee the internal stability of the
                                                                     closed-loop system ͓12͔. Under these design con-
where J l , lϭ1,2,...,M is the prediction time for                   ditions the sensitivity function will be minimum
the lth model of the family W. This expression                       when the open-loop controller Gc ( z ) is given by
means that we can choose a different prediction
time for each model of W, then we selected the                                               GcϭG p Ϫ1 ,
                                                                                                ˜ ϩ
bigger prediction time.
  At this point, a remark about how to build a                              ˜
                                                                     where G p ϩ is the nonminimum phase portion of
predictor for nonlinear system must be made.                         the plant ͑right-half plane zeros and time delay͒.
212                                  Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226


For the single-prediction controller, this condition
is equivalent to choose a prediction such that the
Jth coefficient of the step response ˜ J has the
                                        a
                                                                         u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩ    ͚ͭ ͮ
                                                                                                    V

                                                                                                   jϭ1
                                                                                                         k j e͑ k ͒

same sign as the stationary process gain, i.e.,                                        V

                          J ISE ϭk i ϩ1,                    ͑20͒                  Ϫ ͚ k j ͓ P ͑ j,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ1 ͒ ,
                                                                                                       ˜
                                                                                     jϭ1

where k i is the number of samples which covers                                                                             ͑24͒
the effect of the minimum phase portion of the
plant.                                                               where V is the prediction horizon and k j , j
  When JϭJ ISE , the controller gain ˜ Ϫ1 is the
                                         aJ                          ϭ1,2,...,V is the jth element of the gain vector. In
largest. Therefore it provides a vigorous control                    these equations we can see that both predictive
action and attempts to drive the system output to                    controllers have a similar structure: the two first
the reference in J ISE time intervals. In this case,                 terms, ordered from the left, are a discrete PI con-
the single-prediction controller becomes a dead-                     troller and the last term is a weighing contribution
beat ͑minimum-time͒ controller                                       of the future open-loop deviations at time ( k
                                                                     ϩ j)tS ,
                                     1
  C͑ z ͒ϭ                                                      .        ⌬y 0 ͑ j,k ͒ ϭy 0 ͑ j,k ͒ Ϫy ͑ k ͒ ,
                                                                         ˆ            ˆ            ˜           jϭ1,2,...,V,J.
                     Ϫ1
             ͑ 1Ϫz        ͒˜ J ISE ϩ P ͑ J ISE ,z ͒ ϪG p ͑ z ͒
                           a                         ˜
                                                              ͑21͒   They only differ in the number of prediction gains
                                                                     employed. So, it is easy to see that we can choose
When J is increased the controller gain and the                      the prediction time J such that both predictive
closed-loop performance decreases. In case of J                      controllers, single-prediction and DMC, have
ϭN the controller gain is the inverse of process                     similar performances.
gain (˜ J ϭK p ) and the controller drives the sys-
       a ˜                                                           Example 4.1. To analyze the sensitivity of the pro-
tem output to the reference in N time intervals.                     posed controllers to the parameter J we consider
Thus only one significant control move is ob-                         a heat exchanger, whose hot outlet temperature is
served in absence of uncertainty ͑minimum-                           controlled by manipulating the cold stream flow
energy controller͒ and the single-prediction con-                    rate, modeled by [13]
troller becomes a predictor controller ͓6͔,
                                                                                                         35.41
                                                                                      Gp ͑ s ͒ ϭϪ                 .         ͑25͒
                                     1                                                               ͑ 4.5sϩ1 ͒ 5
                  C͑ z ͒ϭ                      .            ͑22͒
                              ˜ N ϪG p ͑ z ͒
                              a    ˜                                 The discrete model employed to build the single-
                                                                     prediction controller is obtained by assuming a
  To finish this analysis, we give a heuristic com-                   zero-order hold at the input of continuous model
parison of the closed-loop performance achieved                      (25), a sampling time t S ϭ2 and the convolution
by the single-prediction controller with that of a                   length N was fixed in 50 terms. The prediction
MPC controller. To carry out this comparison we                      time is chosen using the stability condition (18), so
analyze the control actions computed by both con-                    J must be
trollers. They are obtained by replacing the open-
loop error by their components, assuming a step                                                  Jу12.
change in the setpoint, in the controller equations
͓4,9͔ and combining them with the predicted out-                     Fig. 2 shows the responses to a setpoint change
put ͑8͒. The result for the single-prediction con-                   for different values of J. As it was anticipated,
troller is                                                           small values of J give more rapid response and
                                                                     require large initial movements in the control vari-
      u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩK Ϫ1 e ͑ k ͒
                            J                                        able (Fig. 3). Observe also that the closed-loop
                                                                     system is stable even for values of J smaller than
              ϪK Ϫ1 ͓ P ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ1 ͒ ,
                 J
                                 ˜                                   the limit provided by Eq. (18).
                                                                       Now, we compare the closed-loop responses
                                                            ͑23͒
                                                                     provided by single-prediction controllers with that
and the result for the MPC is                                        provided by a DMC controller. The DMC control-
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                            213




Fig. 2. Closed-loop responses of the linear system to a step change in the setpoint, showing the effect of the prediction
time J.



ler was designed following the tune procedure de-               five samples, and the condition number of the con-
veloped by Rahul and Cooper [14]. The plant                     troller c was fixed to 500. The control weight ␭
model (25) was approximated through a first-                     was computed using the following formula [14]:
order plus time delay model,

            Gp ͑ s ͒ ϭϪ35.41
                              e Ϫ10.1s
                            12.04sϩ1
                                       ,
                                                                       ␭ϭ
                                                                            U
                                                                            c  ͩ ␶
                                                                              3.5 ϩ2Ϫ
                                                                                 tS
                                                                                      UϪ1
                                                                                       2
                                                                                          K p ϭ3.73.
                                                                                          ˜          ͪ
which was discretized assuming a zero-order hold                  Fig. 4 shows that the single-prediction control-
at the input and a sampling time t S ϭ2. The con-               ler can provide a similar performance to that ob-
volution length is the same that we used to build               tained by the DMC controller. This figure also
the single-prediction controller (Nϭ50). The pre-               shows that J can be selected such that the perfor-
diction horizon V was set equal to the convolution              mance or the robustness of the system be im-
length (VϭN), the control horizon U was fixed to                 proved, by reducing or increasing J.




                   Fig. 3. Control variable correspondent to the closed-loop responses shown in Fig. 2.
214                            Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226




Fig. 4. Closed-loop responses of the linear system to a step change in the setpoint, comparing the response of the DMC and
single-prediction controllers.




5. Predictive feedback control                                  the prediction is calculated ͑Fig. 5͒. Hence the
                                                                control movement ⌬u ( k ) is given by
  From the analysis of the closed-loop perfor-
mance in Section 4.2, it is clear that the single-                                       w
                                                                             ⌬u ͑ k ͒ ϭ ͚ q * e 0 ͑ J,kϪ j ͒ ,
prediction controller provides a similar closed-
                                                                                            j ˆ                           ͑27͒
loop performance to a MPC controller. This fact                                         jϭ0
means that a single-prediction controller shows a
poor closed-loop performance when disturbances
and uncertainties are present in the system, spe-               where e 0 ( J,kϪ j ) is the J step ahead open-loop
                                                                       ˆ
cially when they are assumed to be time invariant.              error computed at time kϪ j. The predictive feed-
This is true even when the underlying system is                 back controller can be derived from Eq. ͑27͒, re-
time invariant ͓15͔.                                            placing the open-loop error e 0 ( J,kϪ j ) by their
                                                                                                ˆ
  A way to solve this problem is to introduce a                 components and following a similar procedure to
direct feedback mode in the computation of the                  obtain Eq. ͑15͒. The result is the controller
control action. This idea can be accomplished by
including a filter F ( z ) in the single-prediction
                                                                                               F͑ z ͒
control law ͑14͒. The filter not only includes a                    C͑ z ͒ϭ                                                ,
feedback action in the predictive controller, but                            ͑ 1Ϫz Ϫ1 ͒ ϩF ͑ z ͓͒ P ͑ J,z ͒ ϪG p ͑ z ͔͒
                                                                                                             ˜
also introduces a new set of parameters to allow                                                                          ͑28͒
more demanding performances. Since the control
law ͑14͒ includes an integral mode, F ( z ) can take
the following form:                                             whose structure is shown in Fig. 6. We must note
                                                                that F ( z ) adds additional degrees of freedom to
                      w             w
                1                                               improve the closed-loop performance. This fact
         F͑ z ͒ϭ ͚ q jz Ϫ jϭ ͚ q *z Ϫ j,
                                 j                  ͑26͒        makes more difficult the controller design since
                ˜ J jϭ0
                a            jϭ0
                                                                now it is necessary to tune the filter parameters
where w෈Z is the filter order and q j , j෈ ͓ 0,w ͔               ͑the coefficients q * , jϭ0,1,...,w and the order
                                                                                    j
are the new controller parameters. Since the con-               w) . One way to solve this tuning problem is by
trol law ͑14͒ employs only one prediction of the                using a method for a fixed-structure controller like
process future behavior, the delay operator z Ϫ j , j           those proposed by Abbas and Sawyer ͓16͔ or Har-
ϭ0,1,...,w, is applied to the time instant at which             ris and Mellichamp ͓17͔.
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                                      215




                                Fig. 5. General MPC and predictive feedback setups.


5.1. Relationship with other control algorithms                                                   w
                                                                                          1
                                                                            C͑ z ͒ϭ              ͚ q *z Ϫ j.
                                                                                      ͑ 1Ϫz Ϫ1 ͒ jϭ0 j
                                                                                                                         ͑29͒
   It is easy to see that the structure of the predic-
tive feedback controller is a generalization of the
                                                               When the prediction time is set equal to the time
internal model control parametrization of the feed-
                                                               delay ( J d t S ϭt d , ) the open-loop predictor P ( J,z )
back controllers ͑Fig. 6͒. Depending on the value
                                                               becomes the system model without time delay, and
of the prediction time and the parameters of the
                                                               the predictive feedback controller ͑28͒ is the Smith
controller we have the different controllers that
                                                               predictor of the reduced order controller ͑29͒,
would be studied in the specialized literature.
   When Jϭ1 the open-loop predictor P ( J,z ) be-
                             ˜                                                                F͑ z ͒
comes the system model G p ( z ) , and the predic-                 C͑ z ͒ϭ                                               .
tive feedback controller ͑28͒ is a reduced order                             ͑ 1Ϫz Ϫ1 ͒ ϩF ͑ z ͓͒ 1Ϫz ϪJ d ͔ G p ͑ z ͒
                                                                                                             ˜
controller ͓6͔,                                                                                                          ͑30͒




                                Fig. 6. Structure of the predictive feedback controller.
216                               Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226


In this case, the open-loop predictor only compen-                  This controller is derived from the predictive feed-
sates the time delay present in the system. In the                  back controller ͑28͒ by fixing its parameters to
case of JϭJ d ϩ1 and the parameters of the filter
                                                                                     1                    ␤
are free to be tuned, the predictive feedback con-                    wϭ1, q 0 ϭ         a Ϫ1
                                                                                         ˜ N , and q 1 ϭ     ˜ Ϫ1 .
                                                                                                             a
troller becomes the analytical predictor algorithm                                  1Ϫ ␤                 1Ϫ ␤ N
͓5͔.
                                                                    Observe that varying the parameters ␣ and ␤ gov-
  When the prediction time is greater than the
                                                                    erns the character of these controllers influencing
time delay ( J d ϽJϽN ) , wϭ0, and q 0 ϭa Ϫ1 the
                                        * ˜J
                                                                    the speed of closed-loop response. When the pa-
resulting controller is the single-prediction con-                  rameters are in the lower limit ( ␤ ϭ0 and ␣ ϭ1) ,
troller,                                                            the controllers ͑33͒ and ͑34͒ become the predictor
                                                                    controller ͑32͒, obtaining the open-loop response.
                                  1                                 In the other case ( ␤ ϭ1 and ␣ ϭϱ) the controllers
          C͑ z ͒ϭ                                    ,       ͑31͒
                     ˜ J ϩ P ͑ J,z ͒ ϪG p ͑ z ͒
                     a                ˜                             ͑34͒ and ͑33͒ become the inverse of the system
                                                                    model, obtaining the minimum time response.
which was studied in the previous sections. The                     Varying the parameters between these limits we
character of this controller is governed by the pre-                modify the characteristics of the closed-loop re-
diction time J, which directly influences the speed                  sponse, speeding up or slowing down the re-
of closed-loop response. For the particular choice                  sponse, in similar way as the single-prediction
of the prediction time JϭN, we can derive a fam-                    controller with the prediction time J.
ily of predictive controllers whose main character-                    Finally, we can see that predictive feedback con-
istic is to obtain a closed-loop response that is at                trol has a strong connection and significant differ-
least as good as the normalized open-loop re-                       ence from VHP ͓8͔. The approach employed by
sponse. If no other design condition is demanded,                   both frameworks is similar. They employ one pre-
the controller ͑23͒ becomes the predictor control-                  diction of the system output, which can be freely
ler ͓6͔,                                                            chosen, and use the predicted error as inputs into
                                                                    the controller. However, VHP by itself is a predic-
                                  1                                 tive structure, not a controller, that can be added to
                  C͑ z ͒ϭ                    .               ͑32͒   another control algorithm ͑for example PI, PID, or
                            ˜ N ϪG p ͑ z ͒
                            a    ˜                                  simplified predictive control͒. It is employed to
                                                                    compensates time delay and interactions and pro-
                                              a Ϫ1
Fixing the parameter of the controller q 0 ϭ ␣˜ N ,                 vide a built-in feedforward scheme. In this way,
␣ у1, we obtain simplified model predictive con-                     VHP is similar to a single-prediction controller.
troller ͓7͔,                                                        Furthermore, VHP computes the whole trajectory,
                                                                    like standard predictive control, and then selects
                                  ␣                                 one prediction.
                 C͑ z ͒ϭ                         .           ͑33͒
                           ˜ NϪ ␣ G p͑ z ͒
                           a      ˜

The parameter ␣ provides a way to speed up the                      6. Predictive feedback properties
closed-loop response and build a dead-time com-
pensation in the controller, but it does not give                   6.1. Stability analysis
offset-free responses in the presence of modeling
errors. To solve this problem, Chawla et al. ͓18͔                     Now, we study the effect of the filter and pre-
proposed the inclusion of a first-order filter into                   diction time on the closed-loop stability. Then, we
the control law such that the resultant controller is               substitute the predictive feedback controller ͑28͒
the conservative model based controller,                            in the characteristic closed-loop equation, which
                                                                    becomes
                            ͑ 1Ϫ ␤ z Ϫ1 ͒                              T ͑ z Ϫ1 ͒ ϭ ͑ 1Ϫz Ϫ1 ͒ ϩF ͑ z Ϫ1 ͒ P ͑ J,z Ϫ1 ͒
      C͑ z ͒ϭ                                            ,
                ͑ 1Ϫ ␤ ͒˜ N Ϫ ͑ 1Ϫ ␤ z Ϫ1 ͒ G p ͑ z ͒
                        a                   ˜
                                                                                   ϩF ͑ z Ϫ1 ͓͒ Gp ͑ z Ϫ1 ͒ ϪG p ͑ z Ϫ1 ͔͒ .
                                                                                                             ˜

                        0р ␤ Ͻ1.                             ͑34͒                                                          ͑35͒
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                                 217


Combining the transfer function of the predictor                            ating region so that we obtain a similar closed-
͑A8͒ and using the discrete convolution, the char-                          loop response for each one of them. Then, during
acteristic equation T ( z Ϫ1 ) can be written as fol-                       the operation, we vary J according to the operat-
lows:                                                                       ing region controlled at each sample.
                                w
            ͑ 1Ϫz   Ϫ1
                            ͒ ϩ ͚ q *˜ J z Ϫ jϪ1
                                    j a
                                                                            6.2. Performance analysis
                               jϭ0

                        w               N
                                                                              Finally, we analyze the effect of the filter over
                 ϩ ͚ q*             ͚          ˜ i z JϪiϪ j                 the overall closed-loop performance and compare
                      j                        h
                    jϭ0           iϭJϩ1                                     the predictive feedback controller with a standard
                                                                            MPC controller, such as the DMC. To carry out
                        w           N
                                                                            this analysis we compare the control action com-
                 ϩ ͚ q * ͚ ͑ h i Ϫh i ͒ z ϪiϪ j
                       j
                                  ˜                                         puted by both predictive controllers.
                    jϭ0           iϭ1
                                                                              The control actions generated by the predictive
                        w               ϱ                                   feedback control law ͑27͒ are obtained by replac-
                 ϩ͚          q*
                              j     ͚           h i z ϪiϪ j ϭ0.   ͑36͒      ing the open-loop error e 0 ( J,kϪ j ) by their com-
                                                                                                    ˆ
                    jϭ0           iϭNϩ1
                                                                            ponents, assuming a step change in the setpoint,
The stability of the closed-loop system depends on                          and combining with the predicted output ͑8͒, the
both the prediction time J and the filter param-                             result is
eters. So, it may be tested by any usual stability                                                    w
                                                                               u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩ ͚ q * e ͑ kϪ j ͒
criteria. Using the same procedure as in Appendix
B, we can derive the following stability condition:                                                     j
                                                                                                     jϭ0
     N

     ͚
   iϭJϩ1
            h
                    N
           ͉˜ i ͉ ϩ ͚ ͉ h i Ϫh i ͉ ϩ
                  iϭ1
                             ˜                ͚ͯ ͯϱ

                                               iϭNϩ1
                                                         h i Ͻa J .
                                                              ˜
                                                                                           w
                                                                                        ϩ ͚ q * ͓ P ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ j ͒ .
                                                                                          jϭ0
                                                                                              j
                                                                                                             ˜

Note that this condition is the same as that derived                                                                               ͑37͒
for the single-prediction controller ͓Eq. ͑17͔͒.
However, we should note that the parameters of                              In this equation we must observe that the last term
the filter q * , jϭ0,1,...,w affect the closed-loop
             j                                                              is a weighing contribution of the future open-loop
stability. These facts look contradictory, because it                       deviations at time ( kϪ jϩJ ) T S ,
is clear from the characteristic Eq. ͑35͒ that the
closed-loop stability depends simultaneously on                                    ⌬y 0 ͑ J,kϪ j ͒ ϭy 0 ͑ J,kϪ j ͒ Ϫy ͑ kϪ j ͒ .
                                                                                    ˆ               ˆ               ˜
both. However, these results can be interpreted as
follows: the closed-loop stability for the predictive                       It only depends on the past control actions and the
feedback controller is obtained by the independent                          system model, so it states the effect of the past
selection of the prediction time J and the param-                           control actions on the future behavior of the sys-
eters of the filter, such that they independently                            tem. This fact implies that it has significant influ-
guarantee the closed-loop stability. These facts                            ence on the closed-loop performance when we
mean that the prediction time J should be selected                          have to track the setpoint. However, this term has
like the single-prediction controller ͓Eqs. ͑17͒ to                         a negligible influence when we have to reject a
͑19͔͒, and the filter must be tuned as there is no                           disturbance, because it has little information about
time delay in the system, because it has been com-                          the disturbance. The two first terms of Eq. ͑37͒,
pensated by the open-loop predictor.                                        ordered from the left, are the time implementation
   Since the prediction time J can be fixed inde-                            of a reduced order controller of order w ͓6͔, and
pendently of the filter’s parameters, we can vary it                         commands the system behavior during the distur-
such that the closed-loop performance is im-                                bance rejection. It is clear now that the control law
proved. Varying J we modify the closed-loop set-                            ͑37͒ includes a direct feedback action based on
tling time, speeding up or slowing down the sys-                            measured error.
tem response. So, if we have to control a nonlinear                            Now, we compare the performance achieved by
system we can choose a different J for each oper-                           the predictive feedback with that of an MPC con-
218                                Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226

Table 1
Predictive controller parameters and results.
Controller parameters                                                         f Set                                   f Dist
   Nϭ60, Vϭ54, Uϭ4, ␭ϭ0.14                                                  7.7164                                   3.0323
  wϭ1; qϭ ͓ 0.7280 0.0987͔                                                  7.7061                                   2.5029
  wϭ2; qϭ ͓ 0.7468 0.0825 0.0902͔                                           7.6938                                   2.4595
  wϭ3; qϭ ͓ 0.7614 0.0979 0.0792 0.0816͔                                    7.7005                                   2.4229




troller. Recalling Eq. ͑24͒ we have the control ac-                point tracking and disturbance rejection. To evalu-
tion generated by a standard MPC controller,                       ate the closed-loop responses we consider the fol-


                             ͚ͭ ͮ
                              V                                    lowing linear plant:
      u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩ         k j e͑ k ͒                                                       e Ϫ50s
                             jϭ1
                                                                              Gp ͑ s ͒ ϭ                         ,
                                                                                             ͑ 150sϩ1 ͒͑ 25sϩ1 ͒
                  V
              Ϫ ͚ k j ͓ P ͑ j,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ1 ͒ .
                                   ˜                               which was used by Rahul and Cooper to evaluate
                jϭ1
                                                                   a tuning procedure for a DMC controller. The dis-
                                                        ͑38͒       crete transfer function is obtained by assuming a
                                                                   zero-order hold at the input and a sampling time
In this equation we can see that MPC controllers                   t S ϭ16. The tuning parameters for the DMC con-
only use the last measured error and the two first                  troller are same as those using by Rahul and Coo-
terms, ordered from the left, are a discrete PI con-               per in his work [14] (see Table 1).
troller. Like the predictive feedback controller, the                  The predictive feedback controller was designed
last term is a weighing contribution of the future                 by solving the basic tuning problem proposed by
open-loop deviations at time ( kϩ j ) t S , j                      Giovanini and Marchetti [19] with the objective
ϭ1,2,...,V.                                                        function
   Comparing Eqs. ͑37͒ and ͑38͒ we can see that
                                                                                        N
predictive feedback controller uses more feedback
information than standard predictive controllers to                               f ϭ ͚ e 2 ͑ k ͒ ϩ␭⌬u 2 ͑ k ͒ ,               ͑39͒
                                                                                       kϭ1
compute the control actions. Therefore the predic-
tive feedback controller reduces the effect of dis-                for given filter orders and a prediction time (Jϭ5).
turbances more aggressively than any standard                      The order of the filter as chosen such that the re-
MPC controller, and has better performance than                    sulting controllers include the predictive version
MPC, especially for disturbance rejection problem                  of popular PI and PID controllers (wϭ1,2,3). The
or important uncertainties present in the system.                  problem described to this point has a fast solution
   A final comment about the predictive feedback                    using an algorithm based on the descendent gra-
can be made. From Eq. ͑37͒ it is easy to see that a                dient method. The filter parameters obtained for
predictive feedback controller combines the ca-                    each controller are shown in Table 1.
pacity of the predictive control algorithm for good                  The results obtained in the simulations are sum-
setpoint tracking and time delay compensation,                     marized in Figs. 7 and 8. They show the perfor-
with the classical use of the feedback information                 mance achieved by the predictive controllers nor-
to improve the disturbance rejection. Furthermore,                 malized to DMC performance. It has been
for controlling a nonlinear system the prediction                  computed as
time J can be varied to improve the closed-loop
performance by modifying the closed-loop settling                                     f DM C x Ϫ f PF x
time.                                                                    ␳ x ϭ100                       ,   xϭSet,Dist,
                                                                                          f DM C x
   Example 6.1. In this example we compare the
performances achieved by a predictive feedback                     where f DM C x , f PF,x is the performance achieved
controller and a standard MPC controller for set-                  by DMC and predictive feedback controllers for
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                     219




              Fig. 7. Performance comparison between DMC and predictive feedback, using index ͑39͒.




setpoint tracking and disturbance rejection. Fig. 7         7. Simulations and results
shows the normalized performance measured with
Eq. (39), while Fig. 8 shows the normalized per-               Let us consider the problem of controlling a
formance measured with the ISE index. The pre-              continuously stirred tank reactor ͑CSTR͒ in which
dictive feedback controller exhibits a similar per-         an irreversible exothermic reaction is carried out
formance to the DMC controller (Fig. 7) for the             at constant volume ͑Appendix C͒. This is a non-
setpoint tracking. Although a better response is            linear system previously used by Morningred et
obtained by the predictive feedback controller              al. ͓20͔ for testing predictive control algorithms.
(Fig. 8), it uses more control energy than DMC              Fig. 9 shows the dynamic responses to the follow-
(Fig. 7). On the other hand, the predictive feed-           ing sequence of changes in the manipulated vari-
back controller shows an important improvement              able q c : ϩ10, Ϫ10, Ϫ10, and ϩ10 l minϪ1 ,
in the closed-loop performance for disturbance re-          where the nonlinear nature of the system is appar-
jection. A better response is again obtained by
                                                            ent.
predictive feedback controller (Fig. 8) and the
                                                               Four continuous linear models are determined
controller uses a similar control energy than the
                                                            using least-squared procedures to adjust the com-
DMC (Fig. 7).




             Fig. 8. Performance comparison between DMC and predictive feedback using the ISE index.
220                               Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226




          Fig. 9. Open-loop responses of the CSTR concentration to step changes in the coolant flow rate q C (t).



position responses to the above four step changes                 actor using the polytope idea. These models are
in the manipulated variable. Notice that those                    obtained by Z transforming the continuous trans-
changes imply three different operating points cor-               fer functions and assuming a zero-order-hold de-
responding to the following stationary manipu-                    vice is included. This representation should be as-
lated flow rates: 100, 110, and 90 l minϪ1 . Table 2               sociated to the M vertex models in the tuning
shows the four process transfer functions obtained,               problem formulation.
                                                                     In this application we stress the fact that the
            Ca ͑ s ͒                                              reactor operation becomes very sensitive once the
                     ϭG P l ͑ s ͒ ,   lϭ1 – 4.
            q C͑ s ͒                                              manipulation exceeds 113 l minϪ1 . Hence, assum-
                                                                  ing that a hard constraint is physically used on the
They define the polytopic model associated to the
                                                                  coolant flow rate at 110 l minϪ1 , an additional re-
nonlinear behavior in the operating region being
                                                                  striction for the more sensitive model ͑model 1 in
considered.
                                                                  Table 2͒ must be considered for the deviation vari-
  Like in Morningred’s work, the sampling time
                                                                  able u ( k ) :
period was fixed at 0.1 min, which gives about
four sampled-data points in the dominant time                                   u 1 ͑ kϩi ͒ р10,    0рiрV.              ͑40͒
constant when the reactor is operating in the high
concentration region. Then, four discrete linear                  Besides, a zero-offset steady-state response is de-
models are used for representing the nonlinear re-                manded, then we include the following constraint:


Table 2
Vertices of the polytope model.
                            Change                                                     Model obtained
                          Model 1                                         Ϫ0.0008t 3 ϩ0.033 s 2 Ϫ0.018sϩ0.67 Ϫ0.5 s
                     q C ϭ100, ⌬q C ϭ10                        GP1͑s͒ϭ                                        e
                                                                         s 4 ϩ1.92
                                                                                s 3 ϩ30.35 s 2 ϩ21.49 sϩ153.7
                          Model 2                                        Ϫ1.3 10Ϫ5 s 3 ϩ0.0065 s 2 ϩ0.354 sϩ3.35 Ϫ0.5 s
                    q C ϭ110, ⌬q C ϭϪ10                        GP2͑s͒ϭ                                             e
                                                                         s 4 ϩ10.5 s 3 ϩ101.37 s 2 ϩ334.89 sϩ834.6
                          Model 3                                            6.7 10Ϫ6 s 3 Ϫ0.0055 s 2 ϩ0.652 sϩ9.35
                    q C ϭ100, ⌬q C ϭϪ10                        GP3͑s͒ϭ                                                e Ϫ0.5 s
                                                                         s 4 ϩ28.45 s 3 ϩ324.67 s 2 ϩ1737.15 sϩ3718.6
                           Model 4                                       Ϫ1.07 10Ϫ4 s 3 ϩ0.0256 s 2 ϩ0.143 sϩ0.457 Ϫ0.5 s
                      q C ϭ90, ⌬q C ϭ10                        GP4͑s͒ϭ                                             e
                                                                          s 4 ϩ9.58 s 3 ϩ49.69 s 2 ϩ128.05 sϩ178.4
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                                      221

Table 3                                                             time J. It is fixed such that the robust stability of
Nominal CSTR parameter values.                                      the system is guaranteed. The prediction time sat-
    Parameter           Nomenclature             Value              isfies
Measured                      Ca           0.1 mol lϪ1
                                                                               J stb ϭmax͑ J 1 ;J 2 ;J 3 ;J 4 ͒ ϭ10.               ͑42͒
   concentration
Reactor                        T           438.5 K
                                                                    Notice in this case that it is the polytope that must
   temperature
                                                                    be shaped along the time being considered. Hence
Coolant flow rate              qC           103.41 l minϪ1
                                                                    the objective function necessary for driving the
Process flow rate              q            100 l minϪ1
                                                                    adjustment must consider all the linear models si-
Feed concentration           Ca O          1 mol lϪ1
                                                                    multaneously. At a given time instant and operat-
Feed temperature             TO            350 K
Inlet coolant                T CO          350 K
                                                                    ing point, there is no clear information about
   temperature                                                      which model is the convenient one for represent-
CSTR volume                    V           100 l                    ing the process. This is because it depends not
Heat-tranfer term             hA           7.0ϫ105                  only on the operating point but also on which di-
                                           cal minϪ1 KϪ1            rection the manipulated variable is going to move.
Reaction rate                 k0           7.2ϫ1010 minϪ1           The simpler way to solve this by proposing
  constant
                                                                                 M    V
Activation energy            E/R           1.0ϫ104 KϪ1
Heat of reaction             ⌬H            Ϫ2.0ϫ105                         fϭ͚      ͚    ␥ l ͓ e l ͑ k ͒ 2 ϩ ␳ ⌬u l ͑ k ͒ 2 ͔ ,   ͑43͒
                                                                                lϭ1 kϭ1
                                           cal molϪ1
Liquid densities            ␳,␳c           1.0ϫ103 g lϪ1            where the time span is defined by Vϭ200. The
Specific heats              C p ,C pc       1.0 cal g KϪ1            control weight ␳ was fixed in a value such that the
                                                                    control energy has a similar effect as errors in the
                                                                    tuning process ( ␳ ϭ0.01) . Since in this applica-
          y͑k͒       р1.05 r ͑ k ͒ ,    0рkрN,                      tion we found no reason to differentiate the mod-
                                                                    els, we adopt ␥ l ϭ1, l෈ ͓ 1,M ͔ . The problem de-
         ͉ e͑ k ͉͒   р5.0 10Ϫ4 ,        50рkрN.          ͑41͒       scribed to this point has a rapid numerical solution
                                                                    using an algorithm based on the gradient method.
This assumes that the nominal absolute value for                    The parameters obtained are the following:
the manipulation is around 100 l minϪ1 and that
the operation is kept inside the polytope whose                                 q 0 ϭ0.2313; q 1 ϭϪ0.1550;
vertices are defined by the linear models.
   Now, we define the parameters of the predictive                               q 2 ϭϪ0.2531; q 3 ϭ0.2157.                         ͑44͒
feedback controller to tune the filter parameters
using the method proposed by Giovanini and Mar-                       Morningred et al. ͓20͔ have previously worked
chetti ͓19͔. The filter size w is arbitrarily adopted                with this reactor model for testing different alter-
( wϭ3 ) and the predictor of the controller P ( J,z )               natives of predictive controllers and confronted
is built using the nonlinear model ͑C1͒, assuming                   the results with the responses obtained using a PI
the nominal parameters value ͑Table 3͒. An adap-                    controller whose parameters were adjusted by the
tive Runge-Kutta integration scheme is used to                      ITAE criterion; thus we used the same settings: the
compute the system output prediction, with the                      gain value 52 l2 molϪ1 minϪ1 and the integration
initial state given by X ( k ) ϭ ͓ Ca ( k ) T ( kϪ5 ) ͔ at          time constant 0.46 min. The simulation tests are
each sample. Since the inlet coolant temperature                    also similar to Morningred’s work and consists of
T CO ( t ) is measurable, we include it in the predic-              a sequence of step changes in the reference value
tor to improve the rejection to this disturbance.                   and a sequence of load changes in the feed stream
   Because the controller predictor is built using                  concentration and the refrigerant inlet temperature.
the nonlinear model, it is reasonable to assume                       Fig. 10 shows the results obtained when com-
that there are no uncertainties. Therefore we build                 paring the discrete controller with the mentioned
the open-loop predictor of the tuning problem ͓19͔                  PI. The setpoint was changed in intervals of 10
using the same model as that used to simulated the                  min. from 0.09 to 0.125 mol lϪ1 , returns to 0.09,
system output. Finally, we choose the prediction                    then steps to 0.055 and returns to 0.09 mol lϪ1 .
222                             Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226




Fig. 10. Closed-loop responses of the CSTR concentration to a sequence of step changes in the setpoint using the predictive
controller with one-side constraint in the manipulation and a PI controller adjusted with ITAE.




The superior performance of the discrete control-               bility is observed in the discrete controller sug-
ler is obtained through a vigorous initial move-                gested in this paper.
ment in the manipulated variable, which, however,                 Fig. 13 shows the manipulated movements cor-
does not overcome the 110 l minϪ1 limit as shown                responding to the repsonses in Fig. 12. In this fig-
in Fig. 11, but shows more movements than the PI.               ure we see that the excursion of q C ( t ) is more
  Fig. 12 shows the results obtained when com-                  important in the case of the PI, but smoother.
paring the discrete controller with the mentioned
PI under load changes. For testing the disturbance              8. Conclusions
rejection the following sequence of changes are
made: first the feed stream concentration Ca O ( t )               A new method to design predictive controllers
changes from 1 to 1.05 mol lϪ1 and 10 min later                 for linear SISO systems has been presented in this
the refrigerant temperature T CO ( t ) goes down                work. It uses only one prediction of the system
10 °C; then Ca O ( t ) and T CO ( t ) return to the             output J time intervals ahead to compute the cor-
original values, with a 10-min difference between               respondent future error. Then, the predictive feed-
them. A better disturbance rejection capa-                      back controller is defined by introducing a filter




                       Fig. 11. Manipulated movements corresponding to the responses in Fig. 10.
Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226                             223




Fig. 12. Closed-loop responses of the CSTR concentration to a sequence of load changes using the predictive controllers.


which weights the last predicted errors. In this                analyzed. An extensive analysis of closed-loop
way, the resulting control action is computed by                performance, compared with standard MPC con-
observing the system future behavior and the                    trollers, have been also carried out.
present and past errors. These features enable the                 In spite of the results obtained in his work, sev-
predictive feedback controller to combine the ca-               eral questions about extension to multivariable
pacity of predictive control algorithm for good set-            systems and how we can address on-line con-
point tracking and time delay compensation, with                straints in the input and output variables still re-
the classical use of the feedback information to                main open as future research topics. A future work
improve the disturbance rejection.                              can also include an on-line tuning of the predictive
  The character of these controllers is governed by             feedback parameters such that the performance re-
one parameter, the prediction time, which directly              mains optimal and the constraints would be full-
influences the speed of closed-loop response.                    filled for every sample.
Some simple criteria for its selection are provided:
they guarantee the robust stability of the closed-
loop system. The predictive feedback controller                 Appendix A: Predictor transfer function
has additional tuning parameters: the parameters
of the filter. Robust stability and closed-loop per-               Eq. ͑5͒ defines a realizable J -step ahead predic-
formance issues of these controllers have been                  tor in the discrete time domain. The predictor is




                       Fig. 13. Manipulated movements corresponding to the responses in Fig. 12.
224                                          Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226


realizable since only past inputs to the system are
used to computed the future behavior. Expanding
this equation results in
                                                                                        ˆ         h ͫ          h
                                                                                                                    J
                                                                             y ͑ J,z ͒ ϭy ͑ z ͒ ϩ ˜ 1 z Ϫ1 ϩ ͚ ˜ i z Ϫ1
                                                                             ˆ0
                                                                                                                  iϭ2


                                        N
      y 0 ͑ J,k ͒ ϭy ͑ 0,k ͒ ϩ ͚ ˜ i ⌬u ͑ kϩ1Ϫi ͒
      ˆ            ˆ             h
                                      iϭ2
                                                                                                         h                            ͬ
                                                                                          ϩH ͑ J,z ͒ Ϫ ͑ ˜ 1 z Ϫ1 ϩH ͑ 1,z ͒ z Ϫ1 ͒ u ͑ z ͒ ,

                                                                                                                                          ͑A6͒
                                       N
                    ϩ¯ϩ               ͚
                                   iϭJϩ1
                                              ˜ i ⌬u ͑ kϩJϪi ͒ ,
                                              h                              where we can identify the Jth coefficient of step
                                                                             response,
and taking the Z transform gives                                                                                        J
                                                                                           ˜ Jz
                                                                                           a      Ϫ1
                                                                                                       ϭh 1 z Ϫ1 ϩ ͚ ˜ i z Ϫ1 ,
                                                                                                        ˜            h
  y 0 ͑ J,z ͒ ϭy ͑ z ͒
  ˆ            ˆ                                                                                                    iϭ2



               ϩ    ͚ͫ  N

                        iϭ2
                                 ˜ i z 1Ϫi ϩ¯ϩ
                                 h
                                                           N

                                                           ͚ ˜ i z JϪi
                                                         iϭJϩ1
                                                               h         ͬ   and the plant model

                                                                                     H ͑ 0,z ͒ ϭh 1 z Ϫ1 ϩH ͑ 1,z ͒ z Ϫ1 ϭG p ͑ z ͒ .
                                                                                                ˜                         ˜
                                 Ϫ1
               ϫ ͑ 1Ϫz                ͒u͑ z ͒.                      ͑A1͒
                                                                             Hence the expression ͑A6͒ can be written
Defining the following function:



                    ͭ
                                                                             y 0 ͑ J,z ͒ ϭy ͑ z ͒ ϩ ͓ ˜ J z Ϫ1 ϩH ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ z ͒ ,
                                                                             ˆ            ˆ           a                    ˜
                             N
                                                                                                                                       ͑A7͒
      H ͑ J,z ͒ ϭ
                         ͚
                        iϭJϩ1
                                   ˜ i z JϪi ,
                                   h                    0рJрNϪ1
                                                                             and, since
                        0,        JϭN,
                                                                    ͑A2͒
                                                                                                  y ͑ z ͒ ϭG p ͑ z ͒ u ͑ z ͒ ,
                                                                                                  ˆ        ˜
Eq. ͑A1͒ can be written as
                                                                             the Z transform of the J-step ahead single predic-
                                                                             tor is given by
      y 0 ͑ J,z ͒ ϭy ͑ z ͒ ϩ ͓ H ͑ 1,z ͒ ϩ¯ϩH ͑ J,z ͔͒
      ˆ            ˆ
                    ϫ ͑ 1Ϫz Ϫ1 ͒ u ͑ z ͒ .                          ͑A3͒                    P ͑ J,z ͒ ϭa J z Ϫ1 ϩH ͑ J,z ͒ ,
                                                                                                       ˜                                  ͑A8͒

Note that there is a recursive relationship,                                 i.e.,

                                                                                              y 0 ͑ J,z ͒ ϭ P ͑ J,z ͒ u ͑ z ͒ .
                                                                                              ˆ                                           ͑A9͒
        H ͑ m,z ͒ ϭh mϩ1 z Ϫ1 ϩH ͑ mϩ1,z ͒ z Ϫ1 . ͑A4͒
                   ˜

Then, combining Eqs. ͑A3͒ and ͑A4͒ and rear-                                 Appendix B: Robust stability condition for
ranging gives                                                                single-predictive controller


        y ͑ J,z ͒ ϭy ͑ z ͒ ϩ
        ˆ0
                   ˆ                  ͚ͫN

                                       iϭ2
                                             ˜ i z Ϫ1 ϩH ͑ J,z ͒
                                             h
                                                                               The characteristic closed-loop equation T ( z Ϫ1 )
                                                                             for the single-prediction controller is given by


                        ϪH ͑ 1,z ͒ z        Ϫ1
                                                 ͬ   u͑ z ͒.        ͑A5͒
                                                                              T ͑ z Ϫ1 ͒ ϭa J ϩH ͑ J,z Ϫ1 ͒ ϩGp ͑ z Ϫ1 ͒ ϪG p ͑ z Ϫ1 ͒ .
                                                                                          ˜                               ˜
                                                                                                                                  ͑B1͒

                                                                             Using the discrete convolution and Eq. ͑A2͒, the
Adding and substracting ˜ 1 z Ϫ1 and operating
                        h                                                    last expression can be written in the following
gives                                                                        way:
Predictive feedback control
Predictive feedback control

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Predictive feedback control

  • 1. ISA TRANSACTIONS® ISA Transactions 42 ͑2003͒ 207–226 Predictive feedback control Leonardo L. Giovanini* ´ Electronic and Control Research Group, Universidad Tecnologica Nacional, Regional School at Villa Maria, ´ Av. Universidad 450, 5900 Villa Marıa, Argentina ͑Received 19 July 2001; accepted 29 April 2002͒ Abstract In this work a new method for designing predictive controllers for linear single-input/single-output systems is presented. It uses only one prediction of the process output J time intervals ahead to compute the correspondent future error. Then, the predictive feedback controller is defined by introducing a filter which weights the last w predicted errors. In this way, the resulting control action is computed by observing the system future behavior and also by weighting present and past errors. This last feature improves the closed-loop performance to disturbance rejection as shown through simulations of two linear systems and a nonlinear continuous stirred tank reactor. © 2003 ISA—The Instrumentation, Systems, and Automation Society. Keywords: Predictive control; Model-based control; Feedback output 1. Introduction control sequence, and ͑c͒ the first movement of the control sequence is applied. These operations are The use of different kinds of linear models to repeated at time kϩ1. predict the future behavior of the process output The main advantage of MPC is its ability to ad- has stimulated the development of a wide group of dress ͑a͒ long time delay, ͑b͒ inverse response, ͑c͒ control methods known as model predictive con- significant nonlinearities, ͑d͒ multivariable inter- trol ͑MPC͒. Many MPC approaches have been actions, and ͑e͒ constraints. The widespread use proposed along the past three decades ͑generalized and success of MPC applications described in the predictive control ͓1͔, dynamic matrix control ͓2͔, literature ͓4͔ attest to the improved performance of model algorithmic control ͓3͔͒, most of them MPC compared to the classical control algorithm based on a receding-horizon strategy, i.e., at each for control of difficult process dynamics. How- sampling instant k the following actions are taken: ever, alternative algorithms have been developed ͑a͒ the plant model is used to predict the output to address the same problems ͓analytical predictor response to a hypothetical set of future control sig- algorithm ͓5͔ ͑APA͒, predictor controller ͓6͔ ͑PC͒, nals, ͑b͒ a function including the cost of future simplified predictive control ͓7͔, variable horizon control actions and future deviations from a refer- predictor ͓8͔ ͑VHP͔͒ because MPC implementa- ence trajectory is optimized to give the best future tions require sophisticated tools that do not allow us to apply predictive control at all levels of con- trol systems. All of these algorithms employ, in different ways, only one prediction of the future *Tel.: 54-353-4537500; fax: 54-353-4535498. E-mail error to compensate time delay and interactions. address: lgiovani@fich1.unl.edu.ar. For example, simplified predictive control and PC 0019-0578/2003/$ - see front matter © 2003 ISA—The Instrumentation, Systems, and Automation Society.
  • 2. 208 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 predict the system output at its steady-state value 2. Single-step output predictor ͑prediction time is set equal to the convolution length͒ and then develop the controller structure. In many predictive control techniques, the On the other hand, APA predicts the controlled model more frequently used to develop the predic- variable on dead time plus one sample and then tor is the discrete convolution truncated to N terms uses the predicted error as input into the controller. ͓4,9͔. The reason is twofold: ͑a͒ the convolution Finally, VHP uses the predicted error as the input summation gives the model output explicitly and into the controller, like APA, but the prediction ͑b͒ the main impulse response coefficients are can be freely chosen from the hole prediction ho- relatively easy to obtain. In particular, for single- rizon and it does not impose any constraint on the input/single-output ͑SISO͒ systems controller that can be used. N In this work a new method for designing a y ͑ J,k ͒ ϭ ͚ ˜ i u ͑ kϩJϪi ͒ , ˆ h JϽN, ͑1͒ predictive is presented. The approach is based on iϭ1 the use of only one prediction of the system out- put, instead of the complete trajectory: it uses a predicts the output value J sampling intervals ahead, k represents the current time instant t prediction of the process output J time inter- vals ahead to compute the correspondent future ϭkt S ( t S is the sampling interval͒, ˜ i , i h error. The proposed controller, called predictive ϭ1,2, . . . ,N are the impulse response coefficients, feedback controller, uses the last w predicted and u ( kϩJϪi ) , iϭ1,2,...,N is the sequence of errors instead of using plain feedback errors, as inputs to be considered. However, most frequently in classical feedback controllers. Hence the re- y ( J,k ) is not calculated directly from Eq. ͑1͒ but ˆ from a modified expression that includes the pre- sulting control action is computed by observ- diction for the current time y ( 0,k ) . For this, notice ˆ ing the system future behavior and also by that Eq. ͑1͒ can also be written as a function of the weighting present and past errors. So, this control predicted value for the previous sampling time J strategy combines the predictive capacity, which Ϫ1, results in good performance for set-point changes and time delay systems, with the classical N use of the feedback information which imp- y ͑ J,k ͒ ϭy ͑ JϪ1,k ͒ ϩ ͚ ˜ i ⌬u ͑ kϩJϪi ͒ , ˆ ˆ h iϭ1 roves the system performance for disturbance ͑2͒ rejection. The organization of the paper is as follow: in where ⌬u ( kϩJϪi ) ϭu ( kϩJϪi ) Ϫu ( kϩJϪi Section 2 the expressions for a general J -step Ϫ1 ) . Then, successive substitutions of y ( J ˆ ahead output prediction are presented. In Section 3 Ϫ1,k ) by previous predictions gives the basic formulation for the single-prediction J N controller design is derived. Furthermore, a rela- tionship between the controller parameter and the y ͑ J,k ͒ ϭy ͑ 0,k ͒ ϩ ͚ ˆ ˆ ͚ ˜ i ⌬u ͑ kϩlϪi ͒ . h lϭ1 iϭ1 settling time of closed-loop response is estab- ͑3͒ lished. In Section 4 the closed-loop stability and performance of the single-prediction controller are This equation defines a J -step ahead predictor, analyzed. In Section 5 a direct feedback mode is which includes future control actions. Since future introduced in order to improve the overall system control actions are unknown, the predictor ͑3͒ is performance. Besides, the relationship between not realizable. To turn it realizable a statement the proposed controller and other predictive con- must be made about how the control variable is trol algorithms is established. The closed-loop sta- going to move in the future. For example, the sim- bility and performance of the resulting controller plest rule is to set all of them equal to zero, are analyzed in Section 6. In Section 7 we show ⌬u ͑ kϩ j ͒ ϭ0, ᭙ jϭ0,1,...,J, ͑4͒ the results obtained from the application of the proposed algorithm to a nonlinear continuous which implies that the control variable will not stirred tank reactor. Finally, the conclusions are move in future sampling instants. Then, Eq. ͑3͒ presented in Section 8. becomes
  • 3. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 209 J N 3. Single-prediction control y ͑ J,k ͒ ϭy ͑ 0,k ͒ ϩ ͚ ˆ 0 ˆ ͚ ˜ i ⌬u ͑ kϩlϪi ͒ , h lϭ1 iϭlϩ1 Although the idea of using only one prediction ͑5͒ of the system output for controlling the system is not new ͓5– 8͔, all the authors did not use the pre- where the superscript 0 recalls that condition ͑4͒ is diction time J as a tuning parameter. This is the included. The new expression ͑5͒ defines a realiz- case of single-prediction controller, whose deriva- able open-loop J -step ahead predictor whose Z tion procedure is quite straightforward from the transform is given by ͑see Appendix A͒ open-loop predictor. Revising the assumption used to go from Eq. ͑3͒ to Eq. ͑5͒ observe that if just y 0 ͑ J,z ͒ ϭ P ͑ J,z ͒ u ͑ z ͒ , ˆ ͑6͒ the control movement ⌬u ( k ) 0, then where P ( J,z ) is the transfer function of the open- y ͑ J,k ͒ ϭy 0 ͑ J,k ͒ ϩa J ⌬u ͑ k ͒ . ˆ ˆ ˜ ͑9͒ loop predictor given by This prediction can be substracted from a refer- N ence variable r ( kϩJ ) to obtain the predicted error P ͑ J,z ͒ ϭa J z Ϫ1 ϩ ˜ ͚ ˜ i z JϪi , h iϭJϩ1 e ͑ J,k ͒ ϭe 0 ͑ J,k ͒ Ϫa J ⌬u ͑ k ͒ . ˆ ˆ ˜ ͑10͒ and ˜ J is the Jth coefficient of step response. a The control action can be computed in the similar The prediction y 0 ( J,k ) is updated by adding ˆ way as standard predictive controllers, minimizing the following performance measure, ˜ ͑ J,z ͒ ϭy ͑ J,z ͒ Ϫy ͑ J,z ͒ . d ˆ ͑7͒ f ͑ k ͒ ϭe 2 ͑ J,k ͒ ϩ ␳ ⌬u 2 ͑ k ͒ , ˆ ␳ у0. ͑11͒ This term lumps together possible unmeasured Then, the control action that minimizes this per- disturbance and inaccuracies due to plant-model formance index is given by mismatch. Since the future value of ˜ ( J,z ) is not d available, an estimate is used. In the absence of 1 0 ⌬u ͑ k ͒ ϭ ˆ ͑ J,k ͒ , e ͑12͒ any additional knowledge of ˜ ( J,z ) , the predicted d KJ disturbance is assumed to be equal to that esti- where e 0 ( J,k ) ϭr ( kϩJ ) Ϫy 0 ( J,k ) and K J ϭa J ˆ ˆ ˜ mated at the current time ˜ ( z ) . A more accurate d ϩ ␳ /a J , and the cost of controlling the system is ˜ estimate of ˜ ( J,z ) is possible if the disturbance d output model and a measure of load disturbance ␳ 2 are available. So, we use a similar equation to Eq. f ͑ k ͒ϭ ˆ 0 ͑ J,k ͒ . e ˜ 2ϩ ␳ aJ ͑6͒ to predict the future disturbance. The impor- tance of the form of Eq. ͑5͒ comes also from the At this point of the work we are interested on fact that the prediction y 0 ( J,k ) can be updated by ˆ understanding the meaning of prediction time J the current output measurement y ( k ) . This is done and its relationship with the closed-loop response. by substituting y ( 0,k ) by y ( k ) , or equivalently the ˆ To do it, we replace ⌬u ( k ) and K J in the closed- correction is implemented by ˜ ( z ) adding to Eq. d loop predicted error ͓Eq. ͑10͔͒, so we can write it ͑6͒, in any case we obtain as function of e 0 ( J,k ) and ␳, ˆ ␳ y 0 ͑ J,z ͒ ϭy ͑ z ͒ ϩ ͓ P ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ z ͒ , ͑8͒ ˆ ˜ e ͑ J,k ͒ ϭ ˆ ˆ 0 ͑ J,k ͒ . e ˜ 2ϩ ␳ aJ ˜ where G p ( z ) is the plant model. This equation Then, defining e ( J,k ) as a fraction of e 0 ( J,k ) , ˆ ˆ defines a realizable corrected J -step ahead predic- tor. Hence there are two type of predictors: one is e ͑ J,k ͒ ϭ ␣ e 0 ͑ J,k ͒ , ˆ ˆ ͉ ␣ ͉ Ͻ1, the open-loop predictor that only depends on the values of the past inputs only ͓Eq. ͑6͔͒ and the where ␣ is the remaining error after the control other is the corrected predictor ͑8͒ which receives action ⌬u ( k ) is applied, the control cost ␳ is re- a correction through the feedback measurement. lated with ␣ through
  • 4. 210 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 then assumed constant from every sampling in- stant k into the future. In other words, given all the input changes accounted for until the instant k, the single-prediction controller observes the value that would be reached by the system output if no future control action is taken and then u ( k ) is computed such to the performance index ͑11͒ is minimized. Hence if ˜ ( z ) actually remains constant after the d instant k and ␳ ϭ0, then the output reaches the Fig. 1. Structure of the single-prediction controller. reference value J sampling intervals later. Note that controller ͑15͒ is realizable if and only if ˜ J 0. Then, the prediction time J should be a chosen such that ␣ ␳ϭ ˜2. a 1Ϫ ␣ J This equation means that the closed-loop error Jуint ͩͪtd tS ϩ1, will be bounded by ͉ e ( k 0 ϩJ ) ͉ р ␣ ͉ e 0 ( J,k 0 ) ͉ , ᭙t ˆ where t d is the process time delay. This fact means Ͼk 0 ϩJ, where k 0 is time instant where the set- that the open-loop predictor P ( J,z ) compensates point changes. Therefore the prediction time J the process time delay. In the following sections could be seen as the closed-loop settling time for we assume that ␳ ϭ0 to simplify the expositions, an error ␣ ͉ e ( k 0 ) ͉ . When the control cost ␳ is set however, the results that will be obtained are the to 0, which is equivalent to ␣ ϭ0, the performance same whether the control weight ␳ is set to zero or measure ͑11͒ and the predicted closed-loop error not. e ( J,k ) becomes zero, and the control change is ˆ given by 4. Algorithm properties 1 0 4.1. Stability analysis ⌬u ͑ k ͒ ϭ ˆ ͑ J,k ͒ . e ͑13͒ ˜J a To analyze the effect of the prediction time over On the other hand, when ␳ is set to ϱ ͑which is the closed-loop stability, we substituted the con- equivalent to ␣ ϭ1) no control action is taken and troller ͑15͒ in the closed-loop characteristic equa- e ( J,k ) ϭe 0 ( J,k 0 ) ϭe ( k 0 ) , ᭙kϾk 0 . ˆ ˆ tion to obtain Using Z transform on Eq. ͑12͒ shows that the single predictive control algorithm is basically an ͑ 1Ϫz Ϫ1 ͒˜ J ϩ P ͑ J,z ͒ ϩ ͓ Gp ͑ z ͒ ϪG p ͑ z ͔͒ ϭ0. a ˜ integral action applied on the predicted error Then, combining this expression with Eqs. ͑A8͒ 1 1 and ͑A2͒, and using the convolution model of the u͑ z ͒ϭ ˆ 0 ͑ J,z ͒ . e ͑14͒ K J 1Ϫz Ϫ1 process, this equation becomes N N Combining Eqs. ͑14͒ and ͑8͒ the result is the con- troller, ˜ Jϩ a ͚ iϭJϩ1 ˜ i z JϪi ϩ ͚ ͑ h i Ϫh i ͒ z Ϫi h iϭ1 ˜ 1 ϱ C͑ z ͒ϭ ͑ 1Ϫz Ϫ1 ͒ K J ϩ P ͑ J,z ͒ ϪG p ͑ z ͒ ˜ . ϩ ͚ iϭNϩ1 h i z Ϫi ϭ0. ͑16͒ ͑15͒ Using a result obtained by Desoer and Vidyasagar Fig. 1 shows a block diagram of C ( z ) , where it is ͓10͔ for lineal discrete systems, we derive the fol- apparent that it uses the plant model to estimate lowing stability condition ͑see Appendix B͒: ͚ͯ ͯ the output at the present time y ( 0,k ) . This value is ˆ N N ϱ then compared with the actual measurement y ( k ) to detect modeling errors and external distur- ͚ iϭJϩ1 ͉˜ i ͉ ϩ ͚ ͉ h i Ϫh i ͉ ϩ h iϭ1 ˜ iϭNϩ1 h i Ͻa J . ˜ bances. The global detected disturbance ˜ ( z ) is d ͑17͒
  • 5. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 211 The left side of this equation has, ordered from left Since J stb guarantees the closed-loop stability for to right, the following three terms: ͑a͒ the contri- all the models of W, the open-loop predictor bution of the nominal model, ͑b͒ the additive un- P ( J,z ) can be directly built from the nonlinear certainty, and ͑c͒ the effect of the truncation model model. This fact improves the accuracy of the error; all of them are related with the convolution open-loop prediction and the closed-loop perfor- length N. When there is not uncertainty in the mance. The nonlinear predictor can be built from system and if N is large enough to neglect the the nonlinear model employing a numerical inte- truncation error, Eq. ͑17͒ becomes gration scheme or using a local model network N ͓11͔. A final remark is for recalling that the stability ͚ iϭJϩ1 ͉˜ i ͉ Ͻa J stb . h ˜ ͑18͒ condition given by Desoer and Vidyasagar ͓10͔ is a sufficient one. Consequently, stability conditions This condition guarantees that—for any time- ͑17͒–͑19͒ become conservative and impose a too invariant stable plant—there is always a value of J high lower bound for selecting J. So, always there for which the closed-loop system is asymptotically are prediction times lower than J stb ; for those the stable. We must note that if the plant has a mono- closed-loop system will be stable. The first J that tone step response, the stability condition ͑18͒ can guarantees the closed-loop stability can be found be written as through a direct search, because the solution space ϱ is bounded, 1 1 ˜ J stb Ͼ a ͚ ˜ i ϭ 2 ˜ p, 2 iϭ1 h K 1рJрJ stb . ˜ where K p is the process gain. 4.2. Performance analysis Generally, control engineers assume that a fam- ily W of M linear models is capable to capture a The tuning of the single-prediction controller moderate nonlinearity. Therefore to guarantee the implies a discrete optimization problem having a stability of the system we must choose a J such bounded solution space that it guarantees the stability of all the plants of J෈N, 0рJрN. W. Then, the robust stability problem becomes the problem of finding a J such that Eq. ͑17͒ is satis- Hence, independently of the performance index fied for each model of W. Using global additive being used, the general solution results from a di- uncertainty and choosing N large enough to ne- rect search in the solution space. However, when glect the truncation error, Eq. ͑17͒ becomes the ISE index is used, the optimal controller re- N N sults from the solution of the following problem: ͚ iϭJϩ1 ͉˜ i ͉ ϩ ͚ max ͉ h li Ϫh i ͉ Ͻa J stb . ͑19͒ h iϭ1 l෈[1,M ] ˜ ˜ min ʈ e ͑ z ͒ ʈ 2 ϭ min ʈ ˜ ͑ z ͓͒ d ͑ z ͒ Ϫr ͑ z ͔͒ ʈ 2 , 2 ␧ Gc(z) Gc(z) Another way to solve the robust stability problem which is equivalent to minimize the sensitivity is to find a J that satisfies simultaneously Eq. ͑18͒ ␧ function ˜ ( z ) over the whole system bandwidth, for all the models of W. In the case of a system with monotone response, the stability condition min ʈ ˜ ͑ z ͒ ʈ 2 ϭ min ʈ 1ϪG p ͑ z ͒ Gc ͑ z ͒ ʈ 2 , ␧ ˜ ͑19͒ can be written as Gc(z) Gc(z) J stb ϭmax͑ J 1 ;J 2 ;...;J M ͒ , and to guarantee the internal stability of the closed-loop system ͓12͔. Under these design con- where J l , lϭ1,2,...,M is the prediction time for ditions the sensitivity function will be minimum the lth model of the family W. This expression when the open-loop controller Gc ( z ) is given by means that we can choose a different prediction time for each model of W, then we selected the GcϭG p Ϫ1 , ˜ ϩ bigger prediction time. At this point, a remark about how to build a ˜ where G p ϩ is the nonminimum phase portion of predictor for nonlinear system must be made. the plant ͑right-half plane zeros and time delay͒.
  • 6. 212 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 For the single-prediction controller, this condition is equivalent to choose a prediction such that the Jth coefficient of the step response ˜ J has the a u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩ ͚ͭ ͮ V jϭ1 k j e͑ k ͒ same sign as the stationary process gain, i.e., V J ISE ϭk i ϩ1, ͑20͒ Ϫ ͚ k j ͓ P ͑ j,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ1 ͒ , ˜ jϭ1 where k i is the number of samples which covers ͑24͒ the effect of the minimum phase portion of the plant. where V is the prediction horizon and k j , j When JϭJ ISE , the controller gain ˜ Ϫ1 is the aJ ϭ1,2,...,V is the jth element of the gain vector. In largest. Therefore it provides a vigorous control these equations we can see that both predictive action and attempts to drive the system output to controllers have a similar structure: the two first the reference in J ISE time intervals. In this case, terms, ordered from the left, are a discrete PI con- the single-prediction controller becomes a dead- troller and the last term is a weighing contribution beat ͑minimum-time͒ controller of the future open-loop deviations at time ( k ϩ j)tS , 1 C͑ z ͒ϭ . ⌬y 0 ͑ j,k ͒ ϭy 0 ͑ j,k ͒ Ϫy ͑ k ͒ , ˆ ˆ ˜ jϭ1,2,...,V,J. Ϫ1 ͑ 1Ϫz ͒˜ J ISE ϩ P ͑ J ISE ,z ͒ ϪG p ͑ z ͒ a ˜ ͑21͒ They only differ in the number of prediction gains employed. So, it is easy to see that we can choose When J is increased the controller gain and the the prediction time J such that both predictive closed-loop performance decreases. In case of J controllers, single-prediction and DMC, have ϭN the controller gain is the inverse of process similar performances. gain (˜ J ϭK p ) and the controller drives the sys- a ˜ Example 4.1. To analyze the sensitivity of the pro- tem output to the reference in N time intervals. posed controllers to the parameter J we consider Thus only one significant control move is ob- a heat exchanger, whose hot outlet temperature is served in absence of uncertainty ͑minimum- controlled by manipulating the cold stream flow energy controller͒ and the single-prediction con- rate, modeled by [13] troller becomes a predictor controller ͓6͔, 35.41 Gp ͑ s ͒ ϭϪ . ͑25͒ 1 ͑ 4.5sϩ1 ͒ 5 C͑ z ͒ϭ . ͑22͒ ˜ N ϪG p ͑ z ͒ a ˜ The discrete model employed to build the single- prediction controller is obtained by assuming a To finish this analysis, we give a heuristic com- zero-order hold at the input of continuous model parison of the closed-loop performance achieved (25), a sampling time t S ϭ2 and the convolution by the single-prediction controller with that of a length N was fixed in 50 terms. The prediction MPC controller. To carry out this comparison we time is chosen using the stability condition (18), so analyze the control actions computed by both con- J must be trollers. They are obtained by replacing the open- loop error by their components, assuming a step Jу12. change in the setpoint, in the controller equations ͓4,9͔ and combining them with the predicted out- Fig. 2 shows the responses to a setpoint change put ͑8͒. The result for the single-prediction con- for different values of J. As it was anticipated, troller is small values of J give more rapid response and require large initial movements in the control vari- u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩK Ϫ1 e ͑ k ͒ J able (Fig. 3). Observe also that the closed-loop system is stable even for values of J smaller than ϪK Ϫ1 ͓ P ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ1 ͒ , J ˜ the limit provided by Eq. (18). Now, we compare the closed-loop responses ͑23͒ provided by single-prediction controllers with that and the result for the MPC is provided by a DMC controller. The DMC control-
  • 7. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 213 Fig. 2. Closed-loop responses of the linear system to a step change in the setpoint, showing the effect of the prediction time J. ler was designed following the tune procedure de- five samples, and the condition number of the con- veloped by Rahul and Cooper [14]. The plant troller c was fixed to 500. The control weight ␭ model (25) was approximated through a first- was computed using the following formula [14]: order plus time delay model, Gp ͑ s ͒ ϭϪ35.41 e Ϫ10.1s 12.04sϩ1 , ␭ϭ U c ͩ ␶ 3.5 ϩ2Ϫ tS UϪ1 2 K p ϭ3.73. ˜ ͪ which was discretized assuming a zero-order hold Fig. 4 shows that the single-prediction control- at the input and a sampling time t S ϭ2. The con- ler can provide a similar performance to that ob- volution length is the same that we used to build tained by the DMC controller. This figure also the single-prediction controller (Nϭ50). The pre- shows that J can be selected such that the perfor- diction horizon V was set equal to the convolution mance or the robustness of the system be im- length (VϭN), the control horizon U was fixed to proved, by reducing or increasing J. Fig. 3. Control variable correspondent to the closed-loop responses shown in Fig. 2.
  • 8. 214 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 Fig. 4. Closed-loop responses of the linear system to a step change in the setpoint, comparing the response of the DMC and single-prediction controllers. 5. Predictive feedback control the prediction is calculated ͑Fig. 5͒. Hence the control movement ⌬u ( k ) is given by From the analysis of the closed-loop perfor- mance in Section 4.2, it is clear that the single- w ⌬u ͑ k ͒ ϭ ͚ q * e 0 ͑ J,kϪ j ͒ , prediction controller provides a similar closed- j ˆ ͑27͒ loop performance to a MPC controller. This fact jϭ0 means that a single-prediction controller shows a poor closed-loop performance when disturbances and uncertainties are present in the system, spe- where e 0 ( J,kϪ j ) is the J step ahead open-loop ˆ cially when they are assumed to be time invariant. error computed at time kϪ j. The predictive feed- This is true even when the underlying system is back controller can be derived from Eq. ͑27͒, re- time invariant ͓15͔. placing the open-loop error e 0 ( J,kϪ j ) by their ˆ A way to solve this problem is to introduce a components and following a similar procedure to direct feedback mode in the computation of the obtain Eq. ͑15͒. The result is the controller control action. This idea can be accomplished by including a filter F ( z ) in the single-prediction F͑ z ͒ control law ͑14͒. The filter not only includes a C͑ z ͒ϭ , feedback action in the predictive controller, but ͑ 1Ϫz Ϫ1 ͒ ϩF ͑ z ͓͒ P ͑ J,z ͒ ϪG p ͑ z ͔͒ ˜ also introduces a new set of parameters to allow ͑28͒ more demanding performances. Since the control law ͑14͒ includes an integral mode, F ( z ) can take the following form: whose structure is shown in Fig. 6. We must note that F ( z ) adds additional degrees of freedom to w w 1 improve the closed-loop performance. This fact F͑ z ͒ϭ ͚ q jz Ϫ jϭ ͚ q *z Ϫ j, j ͑26͒ makes more difficult the controller design since ˜ J jϭ0 a jϭ0 now it is necessary to tune the filter parameters where w෈Z is the filter order and q j , j෈ ͓ 0,w ͔ ͑the coefficients q * , jϭ0,1,...,w and the order j are the new controller parameters. Since the con- w) . One way to solve this tuning problem is by trol law ͑14͒ employs only one prediction of the using a method for a fixed-structure controller like process future behavior, the delay operator z Ϫ j , j those proposed by Abbas and Sawyer ͓16͔ or Har- ϭ0,1,...,w, is applied to the time instant at which ris and Mellichamp ͓17͔.
  • 9. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 215 Fig. 5. General MPC and predictive feedback setups. 5.1. Relationship with other control algorithms w 1 C͑ z ͒ϭ ͚ q *z Ϫ j. ͑ 1Ϫz Ϫ1 ͒ jϭ0 j ͑29͒ It is easy to see that the structure of the predic- tive feedback controller is a generalization of the When the prediction time is set equal to the time internal model control parametrization of the feed- delay ( J d t S ϭt d , ) the open-loop predictor P ( J,z ) back controllers ͑Fig. 6͒. Depending on the value becomes the system model without time delay, and of the prediction time and the parameters of the the predictive feedback controller ͑28͒ is the Smith controller we have the different controllers that predictor of the reduced order controller ͑29͒, would be studied in the specialized literature. When Jϭ1 the open-loop predictor P ( J,z ) be- ˜ F͑ z ͒ comes the system model G p ( z ) , and the predic- C͑ z ͒ϭ . tive feedback controller ͑28͒ is a reduced order ͑ 1Ϫz Ϫ1 ͒ ϩF ͑ z ͓͒ 1Ϫz ϪJ d ͔ G p ͑ z ͒ ˜ controller ͓6͔, ͑30͒ Fig. 6. Structure of the predictive feedback controller.
  • 10. 216 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 In this case, the open-loop predictor only compen- This controller is derived from the predictive feed- sates the time delay present in the system. In the back controller ͑28͒ by fixing its parameters to case of JϭJ d ϩ1 and the parameters of the filter 1 ␤ are free to be tuned, the predictive feedback con- wϭ1, q 0 ϭ a Ϫ1 ˜ N , and q 1 ϭ ˜ Ϫ1 . a troller becomes the analytical predictor algorithm 1Ϫ ␤ 1Ϫ ␤ N ͓5͔. Observe that varying the parameters ␣ and ␤ gov- When the prediction time is greater than the erns the character of these controllers influencing time delay ( J d ϽJϽN ) , wϭ0, and q 0 ϭa Ϫ1 the * ˜J the speed of closed-loop response. When the pa- resulting controller is the single-prediction con- rameters are in the lower limit ( ␤ ϭ0 and ␣ ϭ1) , troller, the controllers ͑33͒ and ͑34͒ become the predictor controller ͑32͒, obtaining the open-loop response. 1 In the other case ( ␤ ϭ1 and ␣ ϭϱ) the controllers C͑ z ͒ϭ , ͑31͒ ˜ J ϩ P ͑ J,z ͒ ϪG p ͑ z ͒ a ˜ ͑34͒ and ͑33͒ become the inverse of the system model, obtaining the minimum time response. which was studied in the previous sections. The Varying the parameters between these limits we character of this controller is governed by the pre- modify the characteristics of the closed-loop re- diction time J, which directly influences the speed sponse, speeding up or slowing down the re- of closed-loop response. For the particular choice sponse, in similar way as the single-prediction of the prediction time JϭN, we can derive a fam- controller with the prediction time J. ily of predictive controllers whose main character- Finally, we can see that predictive feedback con- istic is to obtain a closed-loop response that is at trol has a strong connection and significant differ- least as good as the normalized open-loop re- ence from VHP ͓8͔. The approach employed by sponse. If no other design condition is demanded, both frameworks is similar. They employ one pre- the controller ͑23͒ becomes the predictor control- diction of the system output, which can be freely ler ͓6͔, chosen, and use the predicted error as inputs into the controller. However, VHP by itself is a predic- 1 tive structure, not a controller, that can be added to C͑ z ͒ϭ . ͑32͒ another control algorithm ͑for example PI, PID, or ˜ N ϪG p ͑ z ͒ a ˜ simplified predictive control͒. It is employed to compensates time delay and interactions and pro- a Ϫ1 Fixing the parameter of the controller q 0 ϭ ␣˜ N , vide a built-in feedforward scheme. In this way, ␣ у1, we obtain simplified model predictive con- VHP is similar to a single-prediction controller. troller ͓7͔, Furthermore, VHP computes the whole trajectory, like standard predictive control, and then selects ␣ one prediction. C͑ z ͒ϭ . ͑33͒ ˜ NϪ ␣ G p͑ z ͒ a ˜ The parameter ␣ provides a way to speed up the 6. Predictive feedback properties closed-loop response and build a dead-time com- pensation in the controller, but it does not give 6.1. Stability analysis offset-free responses in the presence of modeling errors. To solve this problem, Chawla et al. ͓18͔ Now, we study the effect of the filter and pre- proposed the inclusion of a first-order filter into diction time on the closed-loop stability. Then, we the control law such that the resultant controller is substitute the predictive feedback controller ͑28͒ the conservative model based controller, in the characteristic closed-loop equation, which becomes ͑ 1Ϫ ␤ z Ϫ1 ͒ T ͑ z Ϫ1 ͒ ϭ ͑ 1Ϫz Ϫ1 ͒ ϩF ͑ z Ϫ1 ͒ P ͑ J,z Ϫ1 ͒ C͑ z ͒ϭ , ͑ 1Ϫ ␤ ͒˜ N Ϫ ͑ 1Ϫ ␤ z Ϫ1 ͒ G p ͑ z ͒ a ˜ ϩF ͑ z Ϫ1 ͓͒ Gp ͑ z Ϫ1 ͒ ϪG p ͑ z Ϫ1 ͔͒ . ˜ 0р ␤ Ͻ1. ͑34͒ ͑35͒
  • 11. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 217 Combining the transfer function of the predictor ating region so that we obtain a similar closed- ͑A8͒ and using the discrete convolution, the char- loop response for each one of them. Then, during acteristic equation T ( z Ϫ1 ) can be written as fol- the operation, we vary J according to the operat- lows: ing region controlled at each sample. w ͑ 1Ϫz Ϫ1 ͒ ϩ ͚ q *˜ J z Ϫ jϪ1 j a 6.2. Performance analysis jϭ0 w N Finally, we analyze the effect of the filter over ϩ ͚ q* ͚ ˜ i z JϪiϪ j the overall closed-loop performance and compare j h jϭ0 iϭJϩ1 the predictive feedback controller with a standard MPC controller, such as the DMC. To carry out w N this analysis we compare the control action com- ϩ ͚ q * ͚ ͑ h i Ϫh i ͒ z ϪiϪ j j ˜ puted by both predictive controllers. jϭ0 iϭ1 The control actions generated by the predictive w ϱ feedback control law ͑27͒ are obtained by replac- ϩ͚ q* j ͚ h i z ϪiϪ j ϭ0. ͑36͒ ing the open-loop error e 0 ( J,kϪ j ) by their com- ˆ jϭ0 iϭNϩ1 ponents, assuming a step change in the setpoint, The stability of the closed-loop system depends on and combining with the predicted output ͑8͒, the both the prediction time J and the filter param- result is eters. So, it may be tested by any usual stability w u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩ ͚ q * e ͑ kϪ j ͒ criteria. Using the same procedure as in Appendix B, we can derive the following stability condition: j jϭ0 N ͚ iϭJϩ1 h N ͉˜ i ͉ ϩ ͚ ͉ h i Ϫh i ͉ ϩ iϭ1 ˜ ͚ͯ ͯϱ iϭNϩ1 h i Ͻa J . ˜ w ϩ ͚ q * ͓ P ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ j ͒ . jϭ0 j ˜ Note that this condition is the same as that derived ͑37͒ for the single-prediction controller ͓Eq. ͑17͔͒. However, we should note that the parameters of In this equation we must observe that the last term the filter q * , jϭ0,1,...,w affect the closed-loop j is a weighing contribution of the future open-loop stability. These facts look contradictory, because it deviations at time ( kϪ jϩJ ) T S , is clear from the characteristic Eq. ͑35͒ that the closed-loop stability depends simultaneously on ⌬y 0 ͑ J,kϪ j ͒ ϭy 0 ͑ J,kϪ j ͒ Ϫy ͑ kϪ j ͒ . ˆ ˆ ˜ both. However, these results can be interpreted as follows: the closed-loop stability for the predictive It only depends on the past control actions and the feedback controller is obtained by the independent system model, so it states the effect of the past selection of the prediction time J and the param- control actions on the future behavior of the sys- eters of the filter, such that they independently tem. This fact implies that it has significant influ- guarantee the closed-loop stability. These facts ence on the closed-loop performance when we mean that the prediction time J should be selected have to track the setpoint. However, this term has like the single-prediction controller ͓Eqs. ͑17͒ to a negligible influence when we have to reject a ͑19͔͒, and the filter must be tuned as there is no disturbance, because it has little information about time delay in the system, because it has been com- the disturbance. The two first terms of Eq. ͑37͒, pensated by the open-loop predictor. ordered from the left, are the time implementation Since the prediction time J can be fixed inde- of a reduced order controller of order w ͓6͔, and pendently of the filter’s parameters, we can vary it commands the system behavior during the distur- such that the closed-loop performance is im- bance rejection. It is clear now that the control law proved. Varying J we modify the closed-loop set- ͑37͒ includes a direct feedback action based on tling time, speeding up or slowing down the sys- measured error. tem response. So, if we have to control a nonlinear Now, we compare the performance achieved by system we can choose a different J for each oper- the predictive feedback with that of an MPC con-
  • 12. 218 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 Table 1 Predictive controller parameters and results. Controller parameters f Set f Dist Nϭ60, Vϭ54, Uϭ4, ␭ϭ0.14 7.7164 3.0323 wϭ1; qϭ ͓ 0.7280 0.0987͔ 7.7061 2.5029 wϭ2; qϭ ͓ 0.7468 0.0825 0.0902͔ 7.6938 2.4595 wϭ3; qϭ ͓ 0.7614 0.0979 0.0792 0.0816͔ 7.7005 2.4229 troller. Recalling Eq. ͑24͒ we have the control ac- point tracking and disturbance rejection. To evalu- tion generated by a standard MPC controller, ate the closed-loop responses we consider the fol- ͚ͭ ͮ V lowing linear plant: u ͑ k ͒ ϭu ͑ kϪ1 ͒ ϩ k j e͑ k ͒ e Ϫ50s jϭ1 Gp ͑ s ͒ ϭ , ͑ 150sϩ1 ͒͑ 25sϩ1 ͒ V Ϫ ͚ k j ͓ P ͑ j,z ͒ ϪG p ͑ z ͔͒ u ͑ kϪ1 ͒ . ˜ which was used by Rahul and Cooper to evaluate jϭ1 a tuning procedure for a DMC controller. The dis- ͑38͒ crete transfer function is obtained by assuming a zero-order hold at the input and a sampling time In this equation we can see that MPC controllers t S ϭ16. The tuning parameters for the DMC con- only use the last measured error and the two first troller are same as those using by Rahul and Coo- terms, ordered from the left, are a discrete PI con- per in his work [14] (see Table 1). troller. Like the predictive feedback controller, the The predictive feedback controller was designed last term is a weighing contribution of the future by solving the basic tuning problem proposed by open-loop deviations at time ( kϩ j ) t S , j Giovanini and Marchetti [19] with the objective ϭ1,2,...,V. function Comparing Eqs. ͑37͒ and ͑38͒ we can see that N predictive feedback controller uses more feedback information than standard predictive controllers to f ϭ ͚ e 2 ͑ k ͒ ϩ␭⌬u 2 ͑ k ͒ , ͑39͒ kϭ1 compute the control actions. Therefore the predic- tive feedback controller reduces the effect of dis- for given filter orders and a prediction time (Jϭ5). turbances more aggressively than any standard The order of the filter as chosen such that the re- MPC controller, and has better performance than sulting controllers include the predictive version MPC, especially for disturbance rejection problem of popular PI and PID controllers (wϭ1,2,3). The or important uncertainties present in the system. problem described to this point has a fast solution A final comment about the predictive feedback using an algorithm based on the descendent gra- can be made. From Eq. ͑37͒ it is easy to see that a dient method. The filter parameters obtained for predictive feedback controller combines the ca- each controller are shown in Table 1. pacity of the predictive control algorithm for good The results obtained in the simulations are sum- setpoint tracking and time delay compensation, marized in Figs. 7 and 8. They show the perfor- with the classical use of the feedback information mance achieved by the predictive controllers nor- to improve the disturbance rejection. Furthermore, malized to DMC performance. It has been for controlling a nonlinear system the prediction computed as time J can be varied to improve the closed-loop performance by modifying the closed-loop settling f DM C x Ϫ f PF x time. ␳ x ϭ100 , xϭSet,Dist, f DM C x Example 6.1. In this example we compare the performances achieved by a predictive feedback where f DM C x , f PF,x is the performance achieved controller and a standard MPC controller for set- by DMC and predictive feedback controllers for
  • 13. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 219 Fig. 7. Performance comparison between DMC and predictive feedback, using index ͑39͒. setpoint tracking and disturbance rejection. Fig. 7 7. Simulations and results shows the normalized performance measured with Eq. (39), while Fig. 8 shows the normalized per- Let us consider the problem of controlling a formance measured with the ISE index. The pre- continuously stirred tank reactor ͑CSTR͒ in which dictive feedback controller exhibits a similar per- an irreversible exothermic reaction is carried out formance to the DMC controller (Fig. 7) for the at constant volume ͑Appendix C͒. This is a non- setpoint tracking. Although a better response is linear system previously used by Morningred et obtained by the predictive feedback controller al. ͓20͔ for testing predictive control algorithms. (Fig. 8), it uses more control energy than DMC Fig. 9 shows the dynamic responses to the follow- (Fig. 7). On the other hand, the predictive feed- ing sequence of changes in the manipulated vari- back controller shows an important improvement able q c : ϩ10, Ϫ10, Ϫ10, and ϩ10 l minϪ1 , in the closed-loop performance for disturbance re- where the nonlinear nature of the system is appar- jection. A better response is again obtained by ent. predictive feedback controller (Fig. 8) and the Four continuous linear models are determined controller uses a similar control energy than the using least-squared procedures to adjust the com- DMC (Fig. 7). Fig. 8. Performance comparison between DMC and predictive feedback using the ISE index.
  • 14. 220 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 Fig. 9. Open-loop responses of the CSTR concentration to step changes in the coolant flow rate q C (t). position responses to the above four step changes actor using the polytope idea. These models are in the manipulated variable. Notice that those obtained by Z transforming the continuous trans- changes imply three different operating points cor- fer functions and assuming a zero-order-hold de- responding to the following stationary manipu- vice is included. This representation should be as- lated flow rates: 100, 110, and 90 l minϪ1 . Table 2 sociated to the M vertex models in the tuning shows the four process transfer functions obtained, problem formulation. In this application we stress the fact that the Ca ͑ s ͒ reactor operation becomes very sensitive once the ϭG P l ͑ s ͒ , lϭ1 – 4. q C͑ s ͒ manipulation exceeds 113 l minϪ1 . Hence, assum- ing that a hard constraint is physically used on the They define the polytopic model associated to the coolant flow rate at 110 l minϪ1 , an additional re- nonlinear behavior in the operating region being striction for the more sensitive model ͑model 1 in considered. Table 2͒ must be considered for the deviation vari- Like in Morningred’s work, the sampling time able u ( k ) : period was fixed at 0.1 min, which gives about four sampled-data points in the dominant time u 1 ͑ kϩi ͒ р10, 0рiрV. ͑40͒ constant when the reactor is operating in the high concentration region. Then, four discrete linear Besides, a zero-offset steady-state response is de- models are used for representing the nonlinear re- manded, then we include the following constraint: Table 2 Vertices of the polytope model. Change Model obtained Model 1 Ϫ0.0008t 3 ϩ0.033 s 2 Ϫ0.018sϩ0.67 Ϫ0.5 s q C ϭ100, ⌬q C ϭ10 GP1͑s͒ϭ e s 4 ϩ1.92 s 3 ϩ30.35 s 2 ϩ21.49 sϩ153.7 Model 2 Ϫ1.3 10Ϫ5 s 3 ϩ0.0065 s 2 ϩ0.354 sϩ3.35 Ϫ0.5 s q C ϭ110, ⌬q C ϭϪ10 GP2͑s͒ϭ e s 4 ϩ10.5 s 3 ϩ101.37 s 2 ϩ334.89 sϩ834.6 Model 3 6.7 10Ϫ6 s 3 Ϫ0.0055 s 2 ϩ0.652 sϩ9.35 q C ϭ100, ⌬q C ϭϪ10 GP3͑s͒ϭ e Ϫ0.5 s s 4 ϩ28.45 s 3 ϩ324.67 s 2 ϩ1737.15 sϩ3718.6 Model 4 Ϫ1.07 10Ϫ4 s 3 ϩ0.0256 s 2 ϩ0.143 sϩ0.457 Ϫ0.5 s q C ϭ90, ⌬q C ϭ10 GP4͑s͒ϭ e s 4 ϩ9.58 s 3 ϩ49.69 s 2 ϩ128.05 sϩ178.4
  • 15. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 221 Table 3 time J. It is fixed such that the robust stability of Nominal CSTR parameter values. the system is guaranteed. The prediction time sat- Parameter Nomenclature Value isfies Measured Ca 0.1 mol lϪ1 J stb ϭmax͑ J 1 ;J 2 ;J 3 ;J 4 ͒ ϭ10. ͑42͒ concentration Reactor T 438.5 K Notice in this case that it is the polytope that must temperature be shaped along the time being considered. Hence Coolant flow rate qC 103.41 l minϪ1 the objective function necessary for driving the Process flow rate q 100 l minϪ1 adjustment must consider all the linear models si- Feed concentration Ca O 1 mol lϪ1 multaneously. At a given time instant and operat- Feed temperature TO 350 K Inlet coolant T CO 350 K ing point, there is no clear information about temperature which model is the convenient one for represent- CSTR volume V 100 l ing the process. This is because it depends not Heat-tranfer term hA 7.0ϫ105 only on the operating point but also on which di- cal minϪ1 KϪ1 rection the manipulated variable is going to move. Reaction rate k0 7.2ϫ1010 minϪ1 The simpler way to solve this by proposing constant M V Activation energy E/R 1.0ϫ104 KϪ1 Heat of reaction ⌬H Ϫ2.0ϫ105 fϭ͚ ͚ ␥ l ͓ e l ͑ k ͒ 2 ϩ ␳ ⌬u l ͑ k ͒ 2 ͔ , ͑43͒ lϭ1 kϭ1 cal molϪ1 Liquid densities ␳,␳c 1.0ϫ103 g lϪ1 where the time span is defined by Vϭ200. The Specific heats C p ,C pc 1.0 cal g KϪ1 control weight ␳ was fixed in a value such that the control energy has a similar effect as errors in the tuning process ( ␳ ϭ0.01) . Since in this applica- y͑k͒ р1.05 r ͑ k ͒ , 0рkрN, tion we found no reason to differentiate the mod- els, we adopt ␥ l ϭ1, l෈ ͓ 1,M ͔ . The problem de- ͉ e͑ k ͉͒ р5.0 10Ϫ4 , 50рkрN. ͑41͒ scribed to this point has a rapid numerical solution using an algorithm based on the gradient method. This assumes that the nominal absolute value for The parameters obtained are the following: the manipulation is around 100 l minϪ1 and that the operation is kept inside the polytope whose q 0 ϭ0.2313; q 1 ϭϪ0.1550; vertices are defined by the linear models. Now, we define the parameters of the predictive q 2 ϭϪ0.2531; q 3 ϭ0.2157. ͑44͒ feedback controller to tune the filter parameters using the method proposed by Giovanini and Mar- Morningred et al. ͓20͔ have previously worked chetti ͓19͔. The filter size w is arbitrarily adopted with this reactor model for testing different alter- ( wϭ3 ) and the predictor of the controller P ( J,z ) natives of predictive controllers and confronted is built using the nonlinear model ͑C1͒, assuming the results with the responses obtained using a PI the nominal parameters value ͑Table 3͒. An adap- controller whose parameters were adjusted by the tive Runge-Kutta integration scheme is used to ITAE criterion; thus we used the same settings: the compute the system output prediction, with the gain value 52 l2 molϪ1 minϪ1 and the integration initial state given by X ( k ) ϭ ͓ Ca ( k ) T ( kϪ5 ) ͔ at time constant 0.46 min. The simulation tests are each sample. Since the inlet coolant temperature also similar to Morningred’s work and consists of T CO ( t ) is measurable, we include it in the predic- a sequence of step changes in the reference value tor to improve the rejection to this disturbance. and a sequence of load changes in the feed stream Because the controller predictor is built using concentration and the refrigerant inlet temperature. the nonlinear model, it is reasonable to assume Fig. 10 shows the results obtained when com- that there are no uncertainties. Therefore we build paring the discrete controller with the mentioned the open-loop predictor of the tuning problem ͓19͔ PI. The setpoint was changed in intervals of 10 using the same model as that used to simulated the min. from 0.09 to 0.125 mol lϪ1 , returns to 0.09, system output. Finally, we choose the prediction then steps to 0.055 and returns to 0.09 mol lϪ1 .
  • 16. 222 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 Fig. 10. Closed-loop responses of the CSTR concentration to a sequence of step changes in the setpoint using the predictive controller with one-side constraint in the manipulation and a PI controller adjusted with ITAE. The superior performance of the discrete control- bility is observed in the discrete controller sug- ler is obtained through a vigorous initial move- gested in this paper. ment in the manipulated variable, which, however, Fig. 13 shows the manipulated movements cor- does not overcome the 110 l minϪ1 limit as shown responding to the repsonses in Fig. 12. In this fig- in Fig. 11, but shows more movements than the PI. ure we see that the excursion of q C ( t ) is more Fig. 12 shows the results obtained when com- important in the case of the PI, but smoother. paring the discrete controller with the mentioned PI under load changes. For testing the disturbance 8. Conclusions rejection the following sequence of changes are made: first the feed stream concentration Ca O ( t ) A new method to design predictive controllers changes from 1 to 1.05 mol lϪ1 and 10 min later for linear SISO systems has been presented in this the refrigerant temperature T CO ( t ) goes down work. It uses only one prediction of the system 10 °C; then Ca O ( t ) and T CO ( t ) return to the output J time intervals ahead to compute the cor- original values, with a 10-min difference between respondent future error. Then, the predictive feed- them. A better disturbance rejection capa- back controller is defined by introducing a filter Fig. 11. Manipulated movements corresponding to the responses in Fig. 10.
  • 17. Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 223 Fig. 12. Closed-loop responses of the CSTR concentration to a sequence of load changes using the predictive controllers. which weights the last predicted errors. In this analyzed. An extensive analysis of closed-loop way, the resulting control action is computed by performance, compared with standard MPC con- observing the system future behavior and the trollers, have been also carried out. present and past errors. These features enable the In spite of the results obtained in his work, sev- predictive feedback controller to combine the ca- eral questions about extension to multivariable pacity of predictive control algorithm for good set- systems and how we can address on-line con- point tracking and time delay compensation, with straints in the input and output variables still re- the classical use of the feedback information to main open as future research topics. A future work improve the disturbance rejection. can also include an on-line tuning of the predictive The character of these controllers is governed by feedback parameters such that the performance re- one parameter, the prediction time, which directly mains optimal and the constraints would be full- influences the speed of closed-loop response. filled for every sample. Some simple criteria for its selection are provided: they guarantee the robust stability of the closed- loop system. The predictive feedback controller Appendix A: Predictor transfer function has additional tuning parameters: the parameters of the filter. Robust stability and closed-loop per- Eq. ͑5͒ defines a realizable J -step ahead predic- formance issues of these controllers have been tor in the discrete time domain. The predictor is Fig. 13. Manipulated movements corresponding to the responses in Fig. 12.
  • 18. 224 Leonardo L. Giovanini / ISA Transactions 42 (2003) 207–226 realizable since only past inputs to the system are used to computed the future behavior. Expanding this equation results in ˆ h ͫ h J y ͑ J,z ͒ ϭy ͑ z ͒ ϩ ˜ 1 z Ϫ1 ϩ ͚ ˜ i z Ϫ1 ˆ0 iϭ2 N y 0 ͑ J,k ͒ ϭy ͑ 0,k ͒ ϩ ͚ ˜ i ⌬u ͑ kϩ1Ϫi ͒ ˆ ˆ h iϭ2 h ͬ ϩH ͑ J,z ͒ Ϫ ͑ ˜ 1 z Ϫ1 ϩH ͑ 1,z ͒ z Ϫ1 ͒ u ͑ z ͒ , ͑A6͒ N ϩ¯ϩ ͚ iϭJϩ1 ˜ i ⌬u ͑ kϩJϪi ͒ , h where we can identify the Jth coefficient of step response, and taking the Z transform gives J ˜ Jz a Ϫ1 ϭh 1 z Ϫ1 ϩ ͚ ˜ i z Ϫ1 , ˜ h y 0 ͑ J,z ͒ ϭy ͑ z ͒ ˆ ˆ iϭ2 ϩ ͚ͫ N iϭ2 ˜ i z 1Ϫi ϩ¯ϩ h N ͚ ˜ i z JϪi iϭJϩ1 h ͬ and the plant model H ͑ 0,z ͒ ϭh 1 z Ϫ1 ϩH ͑ 1,z ͒ z Ϫ1 ϭG p ͑ z ͒ . ˜ ˜ Ϫ1 ϫ ͑ 1Ϫz ͒u͑ z ͒. ͑A1͒ Hence the expression ͑A6͒ can be written Defining the following function: ͭ y 0 ͑ J,z ͒ ϭy ͑ z ͒ ϩ ͓ ˜ J z Ϫ1 ϩH ͑ J,z ͒ ϪG p ͑ z ͔͒ u ͑ z ͒ , ˆ ˆ a ˜ N ͑A7͒ H ͑ J,z ͒ ϭ ͚ iϭJϩ1 ˜ i z JϪi , h 0рJрNϪ1 and, since 0, JϭN, ͑A2͒ y ͑ z ͒ ϭG p ͑ z ͒ u ͑ z ͒ , ˆ ˜ Eq. ͑A1͒ can be written as the Z transform of the J-step ahead single predic- tor is given by y 0 ͑ J,z ͒ ϭy ͑ z ͒ ϩ ͓ H ͑ 1,z ͒ ϩ¯ϩH ͑ J,z ͔͒ ˆ ˆ ϫ ͑ 1Ϫz Ϫ1 ͒ u ͑ z ͒ . ͑A3͒ P ͑ J,z ͒ ϭa J z Ϫ1 ϩH ͑ J,z ͒ , ˜ ͑A8͒ Note that there is a recursive relationship, i.e., y 0 ͑ J,z ͒ ϭ P ͑ J,z ͒ u ͑ z ͒ . ˆ ͑A9͒ H ͑ m,z ͒ ϭh mϩ1 z Ϫ1 ϩH ͑ mϩ1,z ͒ z Ϫ1 . ͑A4͒ ˜ Then, combining Eqs. ͑A3͒ and ͑A4͒ and rear- Appendix B: Robust stability condition for ranging gives single-predictive controller y ͑ J,z ͒ ϭy ͑ z ͒ ϩ ˆ0 ˆ ͚ͫN iϭ2 ˜ i z Ϫ1 ϩH ͑ J,z ͒ h The characteristic closed-loop equation T ( z Ϫ1 ) for the single-prediction controller is given by ϪH ͑ 1,z ͒ z Ϫ1 ͬ u͑ z ͒. ͑A5͒ T ͑ z Ϫ1 ͒ ϭa J ϩH ͑ J,z Ϫ1 ͒ ϩGp ͑ z Ϫ1 ͒ ϪG p ͑ z Ϫ1 ͒ . ˜ ˜ ͑B1͒ Using the discrete convolution and Eq. ͑A2͒, the Adding and substracting ˜ 1 z Ϫ1 and operating h last expression can be written in the following gives way: