Dry ice-blasting is a form of carbon dioxide cleaning, where dry ice, the solid form of carbon dioxide, is accelerated in a pressurized air stream and directed at a surface in order to clean it. An alternative media for non-abrasive blasting is water-ice, known as ice blasting.
The method is similar to other forms of abrasive blasting such as sand blasting, plastic bead blasting, or sodablasting substituted for dry ice as the blasting medium. Dry-ice blasting leaves no chemical residue as dry ice sublimates at room temperature.
Processing & Properties of Floor and Wall Tiles.pptx
Dry Ice Blasting ppt
1. IN FOOD PROCESSING INDUSTRIES
PRESENTED BY JAYDEEP SAHUTE
(B.E. MECHANICAL ROLL N0.48)
UNDER THE GUIDANCE OF
PROF.DR. V.D.SHINDE
2. Introduction to Dry Ice Blasting
Alternative to conventional cleaning process used by food
companies
Safe, cheap, efficient & ecofriendly process
Uses recycled carbon dioxide (CO2)
Capable of removing without chemicals or water fat-
based, protein-based, carbohydrate-based, and mineral
salt-based soils
Approved by the Food and Drug Administration,
Environmental Protection Agency, and United States
Department of Agriculture
3. History
Originated in the aerospace industry at Lockheed in
August 1977
Technique became commercially available in 1987
First patent regarding dry-ice technology was U.S. Patent
2,421,753 and were awarded to David Moore of Cold Jet,
LLC in 1986, 1988
4. Concept of Dry Ice
Solid form of carbon dioxide (CO2)
Colorless, tasteless and odorless gas found naturally in our
atmosphere
Maintained at extremely cold temperature about -78.5 C/-
109 F
5. Technique Of Dry Ice Blasting
Uses compressed air as kinetic energy to accelerate solid
carbon dioxide (CO2) dry ice pellets
7. Uses In Different Sectors
Mold Cleaning
Baking and Food Processing
Electrical Equipment
Printing
Aviation
Foundry
Automotive Parts Manufacturing and Assembly
Equipment cleaning
General Maintenance and Compliance Cleaning
8.
9. Dry Ice Cleaning In Food
Processing Industries
The food industry faces the constant
challenge of maintaining cleanliness and
hygienic standards. Traditional cleaning
processes that rely on water and manual
scrubbing can be time consuming and
require strenuous labour. The innovative
process of dry ice blast cleaning is quickly
gaining widespread acceptance as an
alternative to conventional cleaning methods
10. Solution for maintaining the cleanliness and hygienic
standards
Completely dry process
A recycled, natural substance i.e. solid CO2 pallets
making it extremely safe to use
Eliminates the added cost and inconvenience of secondary
waste treatment and disposal
11. Blast Cleaning Optimization
Achieving optimal dry ice blasting results
Adjust the pellet speed and flow to suit the specific target
surface
Factors to consider for optimization
The material type (ex: stainless steel, plastic)
The thickness and nature of contamination (ex: baked
on residues, hardened glue deposits)
12. Comparison
Traditional method Dry ice blasting method
More equipment downtime
Cleaner becomes hazardous
waste and as a secondary waste
Poor quality of cleaning
Potential Equipment Damage;
Grit abrasions
Health threats from solvents
Water-based cleaning pose
hazards around electrical
equipment
Expensive process
Less equipment downtime
No additional contaminant
Excellent quality of cleaning
No equipment damage
Standard safety precautions
Dry process - safe around
electrical equipment
Cost saving and cheap process
13. Food & Beverage Cleaning
• Dry ice blasting is an ideal process for cleaning containers,
mixers, conveyors and ovens
• A natural antibacterial cleaning method
• Beneficial in the carbonation in soft drinks
• Used to clean ovens, dry mixers and meat slicers etc.
• Cleaning done without cooling the oven or halting the
production
14. Typical Applications In The Food
Industry
Production equipment - ex: oven, bake trays, slicers,
food mould, and fryers
Packaging equipment - ex: folders, gluers, palletizers,
baggers
Production environment - ex: walls, floors, piping,
exhaust fans
Electrical components - ex: motors, switches, panels,
wiring
Inaccessible or tightly spaced areas - ex: bulbous welds,
conveyor components, crevices, dead ends
15.
16. Benefits Of Dry Ice Cleaning
Waterless process
Non-corrosive
Deep cleaning
Microorganism removal
Costs savings
Clean hot
Non-hazardous
17. Eco-friendly Benefits
Cleaning with a Natural Substance
A Greener Clean
A Thorough, Deeper Clean
No Damage
No Down Time
18. Safety Precautions
Proper ventilation when working
Hearing protection is required
Protective clothing like gloves and face shields to stay
safe from the freezing temperatures
19. Conclusion
Dramatically reduce equipment downtime, sanitation
labor, cleaning prep time, and costs associated with
replacing damaged equipment
Helps to increase worker productivity and safety, both by
allocating labor more efficiently
Product life is also greatly improved
Support sustainability and green initiatives by eliminating
dependency on harmful chemicals and water
Create a cleaner and safer production environment while
reducing costs and ensuring the safety and quality of food
products