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IN FOOD PROCESSING INDUSTRIES
PRESENTED BY JAYDEEP SAHUTE
(B.E. MECHANICAL ROLL N0.48)
UNDER THE GUIDANCE OF
PROF.DR. V.D.SHINDE
Introduction to Dry Ice Blasting
 Alternative to conventional cleaning process used by food
companies
 Safe, cheap, efficient & ecofriendly process
 Uses recycled carbon dioxide (CO2)
 Capable of removing without chemicals or water fat-
based, protein-based, carbohydrate-based, and mineral
salt-based soils
 Approved by the Food and Drug Administration,
Environmental Protection Agency, and United States
Department of Agriculture
History
 Originated in the aerospace industry at Lockheed in
August 1977
 Technique became commercially available in 1987
 First patent regarding dry-ice technology was U.S. Patent
2,421,753 and were awarded to David Moore of Cold Jet,
LLC in 1986, 1988
Concept of Dry Ice
 Solid form of carbon dioxide (CO2)
 Colorless, tasteless and odorless gas found naturally in our
atmosphere
 Maintained at extremely cold temperature about -78.5 C/-
109 F
Technique Of Dry Ice Blasting
 Uses compressed air as kinetic energy to accelerate solid
carbon dioxide (CO2) dry ice pellets
Three Ways Dry Ice Blasting
Cleans
Uses In Different Sectors
 Mold Cleaning
 Baking and Food Processing
 Electrical Equipment
 Printing
 Aviation
 Foundry
 Automotive Parts Manufacturing and Assembly
 Equipment cleaning
 General Maintenance and Compliance Cleaning
Dry Ice Cleaning In Food
Processing Industries
The food industry faces the constant
challenge of maintaining cleanliness and
hygienic standards. Traditional cleaning
processes that rely on water and manual
scrubbing can be time consuming and
require strenuous labour. The innovative
process of dry ice blast cleaning is quickly
gaining widespread acceptance as an
alternative to conventional cleaning methods
 Solution for maintaining the cleanliness and hygienic
standards
 Completely dry process
 A recycled, natural substance i.e. solid CO2 pallets
making it extremely safe to use
 Eliminates the added cost and inconvenience of secondary
waste treatment and disposal
Blast Cleaning Optimization
 Achieving optimal dry ice blasting results
 Adjust the pellet speed and flow to suit the specific target
surface
 Factors to consider for optimization
The material type (ex: stainless steel, plastic)
The thickness and nature of contamination (ex: baked
on residues, hardened glue deposits)
Comparison
Traditional method Dry ice blasting method
 More equipment downtime
 Cleaner becomes hazardous
waste and as a secondary waste
 Poor quality of cleaning
 Potential Equipment Damage;
Grit abrasions
 Health threats from solvents
 Water-based cleaning pose
hazards around electrical
equipment
 Expensive process
 Less equipment downtime
 No additional contaminant
 Excellent quality of cleaning
 No equipment damage
 Standard safety precautions
 Dry process - safe around
electrical equipment
 Cost saving and cheap process
Food & Beverage Cleaning
• Dry ice blasting is an ideal process for cleaning containers,
mixers, conveyors and ovens
• A natural antibacterial cleaning method
• Beneficial in the carbonation in soft drinks
• Used to clean ovens, dry mixers and meat slicers etc.
• Cleaning done without cooling the oven or halting the
production
Typical Applications In The Food
Industry
 Production equipment - ex: oven, bake trays, slicers,
food mould, and fryers
 Packaging equipment - ex: folders, gluers, palletizers,
baggers
 Production environment - ex: walls, floors, piping,
exhaust fans
 Electrical components - ex: motors, switches, panels,
wiring
 Inaccessible or tightly spaced areas - ex: bulbous welds,
conveyor components, crevices, dead ends
Benefits Of Dry Ice Cleaning
 Waterless process
 Non-corrosive
 Deep cleaning
 Microorganism removal
 Costs savings
 Clean hot
 Non-hazardous
Eco-friendly Benefits
 Cleaning with a Natural Substance
 A Greener Clean
 A Thorough, Deeper Clean
 No Damage
 No Down Time
Safety Precautions
 Proper ventilation when working
 Hearing protection is required
 Protective clothing like gloves and face shields to stay
safe from the freezing temperatures
Conclusion
 Dramatically reduce equipment downtime, sanitation
labor, cleaning prep time, and costs associated with
replacing damaged equipment
 Helps to increase worker productivity and safety, both by
allocating labor more efficiently
 Product life is also greatly improved
 Support sustainability and green initiatives by eliminating
dependency on harmful chemicals and water
 Create a cleaner and safer production environment while
reducing costs and ensuring the safety and quality of food
products
References
 http://en.wikipedia.org/wiki/Dry-ice_blasting
 http://www.foodquality.com/details/article/807913/A_Cool_Wa
y_to_Clean.html?tzcheck=1
 http://www.WickensDryIceBlasting.com
 http://www.dryiceindia.com
 http://www.eximotek.com/content.php?content=howitworks
 http://www.gov.mb.ca/agriculture/foodsafety/processor/cfs02s1
44.html
 http://www.bonazzadryiceblasting.com
 http://www.coldjet.com
Thank You

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Dry Ice Blasting ppt

  • 1. IN FOOD PROCESSING INDUSTRIES PRESENTED BY JAYDEEP SAHUTE (B.E. MECHANICAL ROLL N0.48) UNDER THE GUIDANCE OF PROF.DR. V.D.SHINDE
  • 2. Introduction to Dry Ice Blasting  Alternative to conventional cleaning process used by food companies  Safe, cheap, efficient & ecofriendly process  Uses recycled carbon dioxide (CO2)  Capable of removing without chemicals or water fat- based, protein-based, carbohydrate-based, and mineral salt-based soils  Approved by the Food and Drug Administration, Environmental Protection Agency, and United States Department of Agriculture
  • 3. History  Originated in the aerospace industry at Lockheed in August 1977  Technique became commercially available in 1987  First patent regarding dry-ice technology was U.S. Patent 2,421,753 and were awarded to David Moore of Cold Jet, LLC in 1986, 1988
  • 4. Concept of Dry Ice  Solid form of carbon dioxide (CO2)  Colorless, tasteless and odorless gas found naturally in our atmosphere  Maintained at extremely cold temperature about -78.5 C/- 109 F
  • 5. Technique Of Dry Ice Blasting  Uses compressed air as kinetic energy to accelerate solid carbon dioxide (CO2) dry ice pellets
  • 6. Three Ways Dry Ice Blasting Cleans
  • 7. Uses In Different Sectors  Mold Cleaning  Baking and Food Processing  Electrical Equipment  Printing  Aviation  Foundry  Automotive Parts Manufacturing and Assembly  Equipment cleaning  General Maintenance and Compliance Cleaning
  • 8.
  • 9. Dry Ice Cleaning In Food Processing Industries The food industry faces the constant challenge of maintaining cleanliness and hygienic standards. Traditional cleaning processes that rely on water and manual scrubbing can be time consuming and require strenuous labour. The innovative process of dry ice blast cleaning is quickly gaining widespread acceptance as an alternative to conventional cleaning methods
  • 10.  Solution for maintaining the cleanliness and hygienic standards  Completely dry process  A recycled, natural substance i.e. solid CO2 pallets making it extremely safe to use  Eliminates the added cost and inconvenience of secondary waste treatment and disposal
  • 11. Blast Cleaning Optimization  Achieving optimal dry ice blasting results  Adjust the pellet speed and flow to suit the specific target surface  Factors to consider for optimization The material type (ex: stainless steel, plastic) The thickness and nature of contamination (ex: baked on residues, hardened glue deposits)
  • 12. Comparison Traditional method Dry ice blasting method  More equipment downtime  Cleaner becomes hazardous waste and as a secondary waste  Poor quality of cleaning  Potential Equipment Damage; Grit abrasions  Health threats from solvents  Water-based cleaning pose hazards around electrical equipment  Expensive process  Less equipment downtime  No additional contaminant  Excellent quality of cleaning  No equipment damage  Standard safety precautions  Dry process - safe around electrical equipment  Cost saving and cheap process
  • 13. Food & Beverage Cleaning • Dry ice blasting is an ideal process for cleaning containers, mixers, conveyors and ovens • A natural antibacterial cleaning method • Beneficial in the carbonation in soft drinks • Used to clean ovens, dry mixers and meat slicers etc. • Cleaning done without cooling the oven or halting the production
  • 14. Typical Applications In The Food Industry  Production equipment - ex: oven, bake trays, slicers, food mould, and fryers  Packaging equipment - ex: folders, gluers, palletizers, baggers  Production environment - ex: walls, floors, piping, exhaust fans  Electrical components - ex: motors, switches, panels, wiring  Inaccessible or tightly spaced areas - ex: bulbous welds, conveyor components, crevices, dead ends
  • 15.
  • 16. Benefits Of Dry Ice Cleaning  Waterless process  Non-corrosive  Deep cleaning  Microorganism removal  Costs savings  Clean hot  Non-hazardous
  • 17. Eco-friendly Benefits  Cleaning with a Natural Substance  A Greener Clean  A Thorough, Deeper Clean  No Damage  No Down Time
  • 18. Safety Precautions  Proper ventilation when working  Hearing protection is required  Protective clothing like gloves and face shields to stay safe from the freezing temperatures
  • 19. Conclusion  Dramatically reduce equipment downtime, sanitation labor, cleaning prep time, and costs associated with replacing damaged equipment  Helps to increase worker productivity and safety, both by allocating labor more efficiently  Product life is also greatly improved  Support sustainability and green initiatives by eliminating dependency on harmful chemicals and water  Create a cleaner and safer production environment while reducing costs and ensuring the safety and quality of food products
  • 20. References  http://en.wikipedia.org/wiki/Dry-ice_blasting  http://www.foodquality.com/details/article/807913/A_Cool_Wa y_to_Clean.html?tzcheck=1  http://www.WickensDryIceBlasting.com  http://www.dryiceindia.com  http://www.eximotek.com/content.php?content=howitworks  http://www.gov.mb.ca/agriculture/foodsafety/processor/cfs02s1 44.html  http://www.bonazzadryiceblasting.com  http://www.coldjet.com