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Communicaton 
& Automation 
Products and Services 
Ctek,Inc., 1891 N. Gaffey St. Suite E, San Pedro, CA 90731 Phone: (585) 991-6701
1 
End-To-End Automation 
Solutions 
Create Cost Saving and Revenue Producing Applications 
Ctek’s communications and automation products provide an interlocking set of building 
blocks that work together to create complete and rapid end-to-end applications. For a large 
segment of M2M applications this is the definition of the problem and the solution. 
The Old Way: Slow and Complicated 
Until now, M2M system designers have pieced together automation and communications 
equipment from multiple sources with layers of expensive and time consuming programming on 
multi-vendor hardware platforms. With skill and a bit of luck, all of their effort would result in a 
functional, operating end point; however, many times it did not. Historically, many M2M projects 
have failed due to the complexity of the multi-vendor integration effort. 
Ctek’s Rapid Development Environment and Architecture 
In Ctek’s application architecture, the SkyRouter, serves as the communications and 
applications platform. Its proven communications capabilities travel to your remote site on the 
same platform that is providing your application logic. Build endpoint solutions by choosing from 
prebuilt application packages such as Navigation (LBS) Services or Irrigation Control. Or, add the 
capabilities of a software based PLC using Ctek’s Automation Control software and build your own 
monitoring and control application using menu based development tools. As your system’s 
requirements grow, expand its capabilities with external I/O modules that provide connectivity for 
most industrial sensors. 
Ease of Access and Management 
When you are ready to put your endpoints in the cloud, Ctek’s Visual DDNS provides the 
ultimate cloud based management system: one-click access to location information, machine 
name, IP address, and application and platform status of every end point you are managing. One 
more click on a specific machine icon and you are connected directly to the endpoint’s control 
panel and administrative tools. 
Explore how Ctek’s portfolio provides you with a single vendor alternative to 
the traditional patchwork approach of M2M system implementation.
2 
Cellular Automation Control 
Reliable Cellular Communications – 
All Networks Globally 
Connect serial (legacy) controllers 
Connect IP controllers and cameras 
IPsec encrypted communications 
Automation Control - Software PLC Application 
Menu Based Rapid Development Environment 
Expandable I/O Connectivity 
Cloud Services 
Visual DDNS – Location Based 
Navigation 
One-click network-wide status 
Immediate access to any end point 
Over-the-air updates 
Communications + Automation = 
Your Cloud Aware Application Solution
3 
Rapid Deployment of Complete 
Cloud-Based M2M Solutions 
What’s Missing In These Clouds? 
 Location Awareness 
 Application Management 
 Rapid Development Tools 
 End-To-End (Cloud) View 
Today it is difficult to discuss automation projects without mentioning the cloud. Unfortunately, in 
the M2M market, many clouds are nothing more than groups of communications devices that 
address only the management of the devices and their associated network. They fail to address 
the actual mechanics of the M2M application and the associated presentation services. This is to 
be expected since devices in this class of cloud are not capable of hosting an M2M application and 
can only function as communications devices. There are other clouds that only address the 
presentation and miss the mark when it comes to either device or application awareness. 
Traditional clouds rely on a centralized application polling for raw information. 
Polling large numbers of devices over cellular networks is not a recipe for 
success. 
The Traditional Cloud Design 
Device Cloud Cloud Services
4 
Rapid Deployment of Complete 
Cloud-Based M2M Solutions 
The Ctek VDDNS Cloud 
Ctek’s cloud is based on its Visual Dynamic Domain Name Service (VDDNS). VDDNS provides a 
graphical location based view of the entire cloud: application, device, status, reports and alarms. 
Users can navigate through their cloud based application network from a location based 
dashboard showing the position and status of all managed endpoints. From this graphical 
representation of the cloud, users can access the overall health of their entire network and then 
drill down on the control panels of end points having problems. 
Effective and Efficient Management of Assets 
Exception reporting works very well in this model because the endpoint contains the complete 
application and all the control logic necessary to operate in a standalone mode. While the other 
clouds depend on their devices to transmit the application’s entire data set to a centralized control 
point the Ctek cloud simply monitors a summary of overall status and then provides the rapid and 
concise navigation needed to manage the small number of end points that are not performing as 
expected. 
Ctek’s VDDNS and SkyRouters allow you be at ease that your network is 
running smooth and efficiently manage the small number of end points that 
are not performing as expected. 
The Ctek VDDNS 
One-Click Information 
 Geographic Navigation 
 Network, Device, Location Status 
Graphical Drill-Down 
 Device Control 
 Application Control 
Security – Multi-level Authentication + IPsec 
Rapid Development – Hours not weeks 
The SkyRouter is an intelligent device capable of managing its own day-to-day operations and raise 
flags when exceptions occurs. The Ctek VDDNS monitors the summary status of all network 
elements and provides the navigation to assist operations personnel in quickly identifying and 
correcting the end points in fault.
5 
The Hardware To Make It Go 
The SkyRouter Series 
For over a decade, Ctek’s SkyRouter product line has set the 
standard for industrial cellular data communications. As the 
capabilities of wireless networks have matured, the SkyRouter 
has kept pace and today is available globally for all major 
network technologies. It stands alone as the most complete 
cellular router package available including IT-quality routing, 
tunneling and encryption protocols and a unique set of out of 
band SMS management commands. 
With its powerful ARM 9 processor and large memory footprint, 
the SkyRouter has proven itself an effective cellular device server 
capable of hosting applications as diverse as image processing 
and irrigation control. Building on its Linux-based open-source 
heritage, SkyRouter customers have available a no-charge SDK 
and access to numerous APIs that enable the 
platform’s wireless capabilities. 
Ctek also offers a number of prebuilt applications 
for the SkyRouter including the Automation 
Control package which contains a rich set of PLC 
capabilities surrounded with an intuitive menu 
based rapid development environment. A 
SkyRouter equipped with the Automation Control 
application provides the customer with a 
complete wireless application platform that 
requires no coding and yet is capable of monitoring and controlling a variety of applications. When 
combined with Ctek’s Visual DDNS, the endpoint application becomes a component of the 
customer’s overall cloud application environment. 
Detailed specifications at the end of the document 
The SkyRouter is available with private labeling to support OEM and VAR 
customers. 
Z4200 and Z4400 SkyRouter 
Feature Summary 
 Z4200 - CDMA EVDO Rev A/1xRTT 
 Z4400 - HSPA/UMTS/EDGE/GPRS 
 Built-in GPS 
 SMS – MO/MT 
 Always Available WAN connection 
 Firewall with TCP/UDP port forwarding 
 LAN Addressing - Class C address range 
 DIN rail mountable 
 Web Based Administration 
 Built-in serial PAD – TCP/UDP 
 Over-The-Air Updates 
 Linux 2.6 OS 
 Multiple time source selections 
 DC Power – 9 – 24VDC 
 No Charge development kit 
 Private Labeling Available
6 
The Hardware To Make It Go 
The NetServer Series 
Out of the box the G6200 is ready to 
meet the demanding requirements of 
application development and rapid 
product deployment with a reliable 
base of Linux 3.4 and hardware 
interfaces to support almost any 
application. This means that your 
development efforts can bypass 
hardware design, manufacturing, 
supply chain issues, and agency 
certification to focus on what is critical 
to your success, your application. 
The G6200’s Linux operating system and the available, no-cost, G6200 SDK provides developers 
with a kick-start to deployment on an advanced stable platform. The Ctek G6200 Device Server is 
shipped as a ready-to-use device; you simply connect, log on, and go to work. Once your 
application is complete, the software is simply flash-loaded to the Device Server Platform using the 
supplied flash update tools. 
Enclosed in a durable metal casing, the Ctek G6200 is equipped with external connectors for dual 
10/100 Ethernet, USB Host, USB Device, two RS-232 ports, and two RS-485 connections. This 
rugged industrial Linux server will meet your most demanding application needs. 
Detailed specifications at the end of the document
7 
The Hardware To Make It Go 
The Z1216 Multifunction I/O Module 
Ctek's multifunction I/O module provides the flexibility 
required to serve a wide range of analog and digital input 
requirements and industrial rated output control to 
manage everything from indicator lamps to motor start/ 
stop operations, all under the Automation Control 
application. 
The model Z1216S is an RS485 controlled module that has 
8 digital/PCM outputs and 8 digital/analog/pulse inputs. 
RS485 addressing and the functioning of each individual 
pin is established under program control by the Automation Control application. Pull-up circuitry 
can be connected to each input or left open for analog or pulse inputs. Daisy chain power and 
communications connections are provided to support multiple I/O modules or other RS485 
devices. 
Ctek’s Z1216S I/O module can be easily interfaced with almost any industry standard sensor 
including: 0 – 5VDC, 4 – 20 ma current loop or 0 – 10VDC as required. 
Detailed specifications at the end of the document 
The Z1222 Analog I/O Module (photo unavailable at publication) 
The model Z1222S is an RS485 controlled module that has 2 precision (24 bit A/D) analog inputs 
and two isolated 4-20 mA analog outputs (transmitters). This module provides the I/O capability 
for Ctek’s Automation Control that allows it to control pumps, variable speed drives (VSD), and 
lighting control circuits. 
Detailed specifications at the end of the document
8 
The Hardware To Make It Go 
The W1401S PowerMinder 
Cellular communications and 
automation equipment is often located 
well beyond the reach of the power 
grid; deployed on solar/battery 
installations. PowerMinder significantly 
reduces power consumption in selected 
SkyRouter models by managing a 
schedule of when the SkyRouter will be 
actively connected to the network and 
when it can be placed in a low power 
standby mode of operation. Designers 
of solar and battery powered 
applications will find this feature 
particularly useful to minimize the solar 
panel and battery requirements at each remote site. 
Detailed specifications are in the specification section
9 
SkyRouter Applications 
TCOPlus 
TCOPlus 
From factory floor commissioning through the latest over-the-air firmware update, TCOPlus provides 
cost saving solutions that span the entire life cycle of a cellular installation. In short, TCOPlus addresses 
the unseen portion of the Total Cost of Ownership iceberg; the OPEX piece. So what is in TCOPlus? 
Screen Editor – Provides a user friendly tool to modify system and application control parameters and 
to get a quick view of the various log files. 
LAN Device Status - Allows users to issue and monitor an ICMP ping command sent to a connected 
device on the LAN side or to any public IP address over the WAN. This tool allows users to easily verify 
LAN integrity and the responsiveness of a connected device through a web screen. It is an easy and 
useful tool for installation and service personnel. 
WAN Usage Tracking – This feature tracks the amount of data transmitted and received over the 
cellular network. It also provides alarm thresholds and responses on a per-billing cycle basis. If 
optioned to do so, it can even turn off your data transmission until the source of an overrun is 
determined. Alarms are transmitted by email and SMS. Units that are disabled can also be re-enabled 
using an SMS command. Avoiding overrun on limited data plans can easily save you hundreds and 
even thousands of dollars a month. 
Logging Facilities – The network logging feature records important network parameter changes such 
as RSSI, service type, SSID, IP address and others with a network time which allows for easy alignment 
with Network Operator log files. A web based interface simplifies log review. It is an invaluable feature 
for troubleshooting difficult or intermittent network problems. 
Advanced Port Forwarding – This feature augments the standard port forwarding features of the 
SkyRouter by providing a mechanism to either route multiple ports to a single LAN address or to route 
a sequential range of input ports to a sequential range of LAN addresses. The benefit is that it 
simplifies port forwarding for complex configurations 
PowerMinder – PowerMinder provides the scheduling feature that controls the wake/sleep schedule 
for Ctek’s W1401S PowerMinder control unit. PowerMinder allows the SkyRouter to sleep in an ultra-low 
power mode until it is scheduled to wake up and transmit. PowerMinder can dramatically reduce 
power consumption for solar/battery installations. 
If you are serious about reducing the operational costs of managing cellular 
endpoints, TCOPlus is the toolset that you’ve been looking for
10 
SkyRouter Applications 
Navigation Services 
Navigation Services 
Ctek’s Navigation Services application is a general purpose GPS tracking application that can be 
installed on any Ctek SkyRouter. When installed, the application is administered from SkyRouter’s 
Application environment using a web browser. The application operates with the internal GPS 
capabilities of the Z Series models 4200 and 4400, as well as an external GPS unit on all 
SkyRouters. 
The application is capable of simultaneously updating an AVL server application and a client 
application such as Microsoft’s Streets and Trips or DeLorme. The figure below shows the 
architecture of a Z4200 using the full set of capabilities available in the Navigation Services 
application. The application currently supports a number of leading AVL/LBS server applications. 
Additional server application interfaces are easily produced as required.
11 
SkyRouter Applications 
INTPlus / Irrigation Control 
INTPlus 
The INTPlus application enables the power of the SkyRouter’s XML interface for application and/or 
protocol development. Ctek’s XML interface provides Read/Write access to all SkyRouter 
parameters and data available through the standard HTML administrative interface. In addition, 
when the Automation Control application is installed the XML interface provides Read/Write 
access to the inputs and outputs defined by Automation Control. 
All modern browsers contain an XML parser. By using INTPlus an application designer can quickly 
create a web based interface to either the SkyRouter internal parameters or a specific Automation 
Control Configuration. 
Irrigation Control 
Ctek's Irrigation Control application is a SkyRouter resident application that controls water 
irrigation through commercial and residential irrigation systems. The application maintains up to 
nine daily schedules, each capable of managing up to 45 separate irrigation zones. It monitors an 
inline flow meter to precisely control the amount of water applied to each zone. Daily reports are 
transmitted by email. Alarms are issued by both email and SMS. 
The Irrigation Application provides turf and maintenance personnel with a set of precision tools to 
significantly reduce water consumption. In addition, missing and/or blocked sprinkler heads can be 
quickly identified by analyzing the daily reports.
12 
Automation Control 
Ctek's Automation Control 
application is a firmware 
application available for the Ctek 
Z4200/Z4400 series SkyRouter that 
customers use to create and 
manage complex logic controlled 
applications at wireless end points. 
For many people it is easiest to 
think of Automation Control as a 
software PLC resident on a 
SkyRouter. 
SkyRouter Applications 
Control Automation 
Automation Control – Key Features 
Industry standard sensors Digital, Analog, Pulse Inputs 
Multi-level thresholds Digital and analog outputs 
Hysteresis Offsets Edge or level triggers 
Sensor calibrations Adjustable precision 
Programmable timers and counters Precise timing reference 
Math Functions Selective alarms 
Boolean Functions Selective Reports 
Virtual I/O Process GPS values 
Remote I/O Process System Parameters 
Automation Control provides the logic and control necessary to create automation applications that 
evaluate analog, digital, and pulse inputs and control output devices based on the sensor inputs 
and the sophisticated programming logic provided by the Automation Control application. 
While the logic and control functions available within Automation Control provide the power of a 
PLC, programming is greatly simplified by a menu based rapid development environment presented 
through a series of web screens. This browser based rapid development environment can be used 
to create and deploy applications in hours that would normally take many weeks using a 
conventional PLC. 
Day-to-day operation and monitoring of Automation Control applications are provided through a 
user defined control panel that labels and displays inputs, outputs, and controlling buttons. The Sky 
Router’s multi-level log-in capabilities makes it possible for operational personnel to have access to 
the control panel only while application developers have permission to make changes to actual 
application logic.
13 
SkyRouter Applications 
VDDNS 
Virtual Dynamic Domain Name Service (VDDNS) 
Ctek’s VDDNS is the core of Ctek’s cloud strategy. VDDNS provides the navigation and persistent 
data that customers use to harness the cloud awareness capabilities available in every Ctek 
SkyRouter. It also allows you to pick the level of “cloud control” that your application needs. 
At a minimum, Visual DDNS maintains the location, machine name, IP address, and alarm status of 
every end point registered under a specific user account. In its most advanced form, it also provides 
detailed network and device management information ranging from network signal strength to 
machine serial number and application status to firmware release. 
A user wishing to view 
the status of their 
network or cloud, 
connects to the VDDNS 
using a web browser and 
receives a location based 
network display as 
shown below. Clicking 
through an individual 
machine directs the user 
to the machine (end 
point) of interest where 
an in-depth status is available through the applications control panel and/or administrative screens. 
Multi-level authentication allows many users to view status information while limiting 
administrative changes to authorized personnel. The navigation capabilities don’t end there. Ctek’s 
SkyRouters don’t simply live in a cloud, they are cloud aware. So, users connecting to a single end 
point in their cloud can click on a single button and receive the same network wide status display 
and navigation that would be available from a direct VDDNS look up. 
See VDDNS data elements in the specifications section 
Ctek’s VDDNS provides you with an end-to-end view of the devices, the net-works, 
and the applications; in short the entire cloud
14 
Waste Water Lift Stations 
TnT Technologies (TnT) specializes in working with utility companies on a variety of water and 
waste water issues. TnT also works with private developers that are installing water and waste 
water infrastructure. 
When TNT began designing the Pump Station 
Pilot (their next generation lift station product) 
they selected Ctek’s SkyRouter, Automation 
Control software, and I/O module to be the 
basis of their new platform. Using Ctek’s 
products, TNT designed and now 
manufactures a turn-key lift station product 
that manages wet well levels by sequencing 
between 1 and 4 pumps using a wear leveling 
function provided by Ctek’s Automation 
Control. Municipalities using the Pump Station 
Pilot receive daily spreadsheet reports on the 
operation of each station, as well as real time alarms on a number of critical events. Municipal 
waste water technicians are able to remotely access and control each station to determine the 
station’s status and to address special situations as needed. For TNT’s customers the net result has 
been a higher level of efficiency and a dramatic reduction in the number of truck rolls required. 
Today, the Pump Station Pilot is deployed at hundreds of locations across four states. 
For more information contact: 
Tom Nelson 
TNT Technologies Inc. 
812-941-0300 
http://www.tnttechnologiesinc.com 
Case Studies 
The Results That Make The Case
15 
State DOT Signage 
A western state’s DOT had a requirement to 
manage highway warning signs in remote 
mountain pass locations. Since their sign 
locations were not powered from the grid 
they had an additional requirement to 
minimize the power consumption on these 
solar/battery powered sites. 
Ctek’s SkyRouter, Automation Control, I/O 
module, and PowerMinder were selected for 
this project. Using this combination of 
products, the fully integrated application is 
capable of turning signage on and off, 
change sign messages, and reporting on the 
installation’s status. Using the PowerMinder 
DOT personnel were able to establish 
schedules when the cellular communications 
would be active and available for 
management, thereby significantly 
minimizing the power requirements and 
solar panel size. 
For more information contact: 
Mike Sutter – Ctek Inc. 
585-991-6701 
www.ctekproducts.com 
Case Studies 
The Results That Make The Case
16 
Case Studies 
The Results That Make The Case 
Remote Generator Monitor and Control 
When the Department of General Services at one of the nation’s largest cities needed to monitor 
and control hundreds of remote generator assets, they turned to Direct Communication Solutions, 
a distributor of embedded wireless modules, a resource for premium integration support, and an 
industry leader in delivering wireless products, services, and solutions to the emerging machine to 
machine industry. 
DCS provided the city with a turn-key solution using Ctek’s SkyRouter, Automation Control 
software, and I/O module. Current deployments of the Generator Monitoring Solution offers real-time 
alerts to notify city officials when a generator is in operation or in fault as the result of the 
engine block temperature, oil pressure, battery voltage, or main breaker fault. In addition, the 
solution monitors service door access, GPS location, and most importantly current fuel levels. 
Reporting and accumulating these exception alerts provides city officials with the necessary data 
to make intelligent decisions to dispatch employees to service equipment, deliver fuel, and 
maintain equipment health. Each monitoring unit also offers an emergency communications alert 
in the event city employees needs immediate attention at any of the generator locations.
17 
Remote Generator Monitor and Control (continued …) 
Every municipality, regardless of its size is faced with the same challenges when it comes to 
addressing the critical needs of their community during a natural disaster or a power outage. 
Maintaining visibility into their backbone infrastructure, most importantly the communication 
systems of the local police, fire departments, and city officials is dependent upon emergency 
backup power generators. 
All municipalities should expect the following benefits from a DCS Generator Monitoring Solution. 
 Reduced number of truck roll outs saving time and money. 
 Immediate alerts when a generators fail to operate 
 Notification when generators are operating 
 Fuel level status to determine and schedule fuel deliveries 
 Preventative maintenance visibility of operating hours, low battery voltage, etc. 
For more information contact: 
Mike Lawless – Direct Communication Solutions 
858-349-8833 
www.dcsbusiness.com 
Case Studies 
The Results That Make The Case
18 
Wireless WAN—Physical 
SkyRouter Z4200 / Z4400 
Specifications Sheet 
SMA Antenna connector (X2 for diversity) 
Z4200 Z4400 
 CDMA 1x EV-DO (IS 856) 
 CDMA 1xRTT (IS2000) 
 Dual Band (800Mhz & 1.9Ghz) 
 GPS - gpsOne 
 Two Way SMS capable 
 Supports SMTP, SSH, SFTP, and SCP 
 HSPA /UMTS/EDGE/GPRS 
 HSPA/UMTS – 850, 1900, 2100 MHz 
 GPRS/EDGE – 850, 900, 1800, 1900 MHz 
 GPS - gpsOne 
 Two Way SMS capable 
 Supports SMTP, SSH, SFTP, and SCP 
LAN—Physical 
 Ethernet - RJ45 
 Auto, Full or Half Duplex 
 10 or 100 base T—Auto polarity 
sensing 
 Serial - RS232 (DB9) 
 Serial - RS485 (terminal block) 
 USB Host - Type A (500 ma) 
Discrete I/O 
Contact Closure (Input) Relay Driver (Output) I/O Expansion Available 
Platform Power and Environmental 
 OS – Linux 2.6 
 Processor - ARM9 (Atmel) 
 Memory (RAM) – 64 MB 
 Memory (Flash) – 256 MB 
 Release Distribution/Development Kit – 
No Charge 
 Operating and Storage Temperature Range 
 -30C to +70C - Humidity 90% non-condensing 
 Input Power 
 9 - 24 VDC 
 Power Consumption @12VDC 
 Radio connected to serving network – 190ma 
(typical)* 
*Ethernet not connected – variable due to network signal strength 
Dimensions Weight 
5.25"L x 5.3"W x 1.2"H. 14oz without wall power adapter
19 
Inputs: 
Two non-isolated 4-20 mA analog inputs 
Internal or external loop power option (selectable) 
Internal loop power source: +Vin (non-regulated) 
internal loop impedance: 199.8 ohm 
Resolution: 24-bit Analog-to-Digital Conversation 
Accuracy: 0.2 % < (FS, w/o calibration) 
Outputs: 
Two isolated 4-20 mA analog outputs (transmitters) 
Minimum loop power (terminal): 12 Vdc 
Maximum loop power (terminal): 24 Vdc 
Reverse polarity protection: Yes 
1-5 V output option (3-wire scheme, 250 ohm 0.2% load) 
Power input range: 
9-24 VDC 
Z1222S Analog I/O Module 
Specifications Sheet
20 
Module General Specifications 
Z1216S I/O Module 
Specifications Sheet 
Power - 6 - 24VDC (external source) 
Control Interface - RS485 2 wire 
Power Consumption - 100 ma excluding active outputs 
Dimensions - 7.2 (with mounting tabs) X 4.0 X 1.5 inches 
Environmental: 
Temperature - minus 30 to plus 70 C 
Humidity - less than 90% non-condensing 
I/O Specifications 
Configuration - I/O controller with eight open collector outputs and eight multi-mode inputs 
rated at 30 volts maximum that can be individually configured for pulse counting, digital 
inputs, or analog inputs. 
Common Input Specifications 
Maximum Input Voltage - 30 volts 
Input Logic - Low <1 volt; High >4 volts 
Sample Rate - 512 Hz 
Pulse Inputs: 
Minimum Pulse width - 3 msec 
Maximum Pulse Count Stored between reads - 32767 
Analog Inputs: 
Analog Input Measurable Range - 0 - 5 volts 
Analog Read Frequency - 20 Hz 
Analog Input A/D Conversion - 12 bit with 10 mV offset 
Digital Outputs: 
Open Collector Output Rating - 30 volts 350 ma single output, 250 ma with all outputs on 
Maximum Update Frequency - 60 Hz 
Pulse Width Modulation - 7.8 KHz, 8 bit resolution
21 
Communications Interfaces 
Ethernet (RJ45) 
NetServer G6200 
Specifications Sheet 
Two (2) 10/100 base T auto automatic polarity sensing 
Serial 
Two (2) RS232 DB9 DTE - Support RXD, TXD, RTS, CTS, DSR, DTR, RI and CD at 230 
kbps 
Two (2) RS422/485 – Terminal block connection full or half duplex 
USB 
One (1) USB 2.0 Host 
One (1) USB 2.0 Device 
Micro SD 
Internal 
Packaging and Environmental 
Case – Metal with mounting holes 
Dimensions - 5.275L x 5.225W x 1.2H inches 
Weight – 0.8 LB (without power pack) 
Temperature 
Operating -40 to +85C 
Storage -40 to +85C 
Humidity 
Operating - < 85% non-condensing

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Ctek Cellular Automation & Control Catalag 2014

  • 1. Communicaton & Automation Products and Services Ctek,Inc., 1891 N. Gaffey St. Suite E, San Pedro, CA 90731 Phone: (585) 991-6701
  • 2. 1 End-To-End Automation Solutions Create Cost Saving and Revenue Producing Applications Ctek’s communications and automation products provide an interlocking set of building blocks that work together to create complete and rapid end-to-end applications. For a large segment of M2M applications this is the definition of the problem and the solution. The Old Way: Slow and Complicated Until now, M2M system designers have pieced together automation and communications equipment from multiple sources with layers of expensive and time consuming programming on multi-vendor hardware platforms. With skill and a bit of luck, all of their effort would result in a functional, operating end point; however, many times it did not. Historically, many M2M projects have failed due to the complexity of the multi-vendor integration effort. Ctek’s Rapid Development Environment and Architecture In Ctek’s application architecture, the SkyRouter, serves as the communications and applications platform. Its proven communications capabilities travel to your remote site on the same platform that is providing your application logic. Build endpoint solutions by choosing from prebuilt application packages such as Navigation (LBS) Services or Irrigation Control. Or, add the capabilities of a software based PLC using Ctek’s Automation Control software and build your own monitoring and control application using menu based development tools. As your system’s requirements grow, expand its capabilities with external I/O modules that provide connectivity for most industrial sensors. Ease of Access and Management When you are ready to put your endpoints in the cloud, Ctek’s Visual DDNS provides the ultimate cloud based management system: one-click access to location information, machine name, IP address, and application and platform status of every end point you are managing. One more click on a specific machine icon and you are connected directly to the endpoint’s control panel and administrative tools. Explore how Ctek’s portfolio provides you with a single vendor alternative to the traditional patchwork approach of M2M system implementation.
  • 3. 2 Cellular Automation Control Reliable Cellular Communications – All Networks Globally Connect serial (legacy) controllers Connect IP controllers and cameras IPsec encrypted communications Automation Control - Software PLC Application Menu Based Rapid Development Environment Expandable I/O Connectivity Cloud Services Visual DDNS – Location Based Navigation One-click network-wide status Immediate access to any end point Over-the-air updates Communications + Automation = Your Cloud Aware Application Solution
  • 4. 3 Rapid Deployment of Complete Cloud-Based M2M Solutions What’s Missing In These Clouds?  Location Awareness  Application Management  Rapid Development Tools  End-To-End (Cloud) View Today it is difficult to discuss automation projects without mentioning the cloud. Unfortunately, in the M2M market, many clouds are nothing more than groups of communications devices that address only the management of the devices and their associated network. They fail to address the actual mechanics of the M2M application and the associated presentation services. This is to be expected since devices in this class of cloud are not capable of hosting an M2M application and can only function as communications devices. There are other clouds that only address the presentation and miss the mark when it comes to either device or application awareness. Traditional clouds rely on a centralized application polling for raw information. Polling large numbers of devices over cellular networks is not a recipe for success. The Traditional Cloud Design Device Cloud Cloud Services
  • 5. 4 Rapid Deployment of Complete Cloud-Based M2M Solutions The Ctek VDDNS Cloud Ctek’s cloud is based on its Visual Dynamic Domain Name Service (VDDNS). VDDNS provides a graphical location based view of the entire cloud: application, device, status, reports and alarms. Users can navigate through their cloud based application network from a location based dashboard showing the position and status of all managed endpoints. From this graphical representation of the cloud, users can access the overall health of their entire network and then drill down on the control panels of end points having problems. Effective and Efficient Management of Assets Exception reporting works very well in this model because the endpoint contains the complete application and all the control logic necessary to operate in a standalone mode. While the other clouds depend on their devices to transmit the application’s entire data set to a centralized control point the Ctek cloud simply monitors a summary of overall status and then provides the rapid and concise navigation needed to manage the small number of end points that are not performing as expected. Ctek’s VDDNS and SkyRouters allow you be at ease that your network is running smooth and efficiently manage the small number of end points that are not performing as expected. The Ctek VDDNS One-Click Information  Geographic Navigation  Network, Device, Location Status Graphical Drill-Down  Device Control  Application Control Security – Multi-level Authentication + IPsec Rapid Development – Hours not weeks The SkyRouter is an intelligent device capable of managing its own day-to-day operations and raise flags when exceptions occurs. The Ctek VDDNS monitors the summary status of all network elements and provides the navigation to assist operations personnel in quickly identifying and correcting the end points in fault.
  • 6. 5 The Hardware To Make It Go The SkyRouter Series For over a decade, Ctek’s SkyRouter product line has set the standard for industrial cellular data communications. As the capabilities of wireless networks have matured, the SkyRouter has kept pace and today is available globally for all major network technologies. It stands alone as the most complete cellular router package available including IT-quality routing, tunneling and encryption protocols and a unique set of out of band SMS management commands. With its powerful ARM 9 processor and large memory footprint, the SkyRouter has proven itself an effective cellular device server capable of hosting applications as diverse as image processing and irrigation control. Building on its Linux-based open-source heritage, SkyRouter customers have available a no-charge SDK and access to numerous APIs that enable the platform’s wireless capabilities. Ctek also offers a number of prebuilt applications for the SkyRouter including the Automation Control package which contains a rich set of PLC capabilities surrounded with an intuitive menu based rapid development environment. A SkyRouter equipped with the Automation Control application provides the customer with a complete wireless application platform that requires no coding and yet is capable of monitoring and controlling a variety of applications. When combined with Ctek’s Visual DDNS, the endpoint application becomes a component of the customer’s overall cloud application environment. Detailed specifications at the end of the document The SkyRouter is available with private labeling to support OEM and VAR customers. Z4200 and Z4400 SkyRouter Feature Summary  Z4200 - CDMA EVDO Rev A/1xRTT  Z4400 - HSPA/UMTS/EDGE/GPRS  Built-in GPS  SMS – MO/MT  Always Available WAN connection  Firewall with TCP/UDP port forwarding  LAN Addressing - Class C address range  DIN rail mountable  Web Based Administration  Built-in serial PAD – TCP/UDP  Over-The-Air Updates  Linux 2.6 OS  Multiple time source selections  DC Power – 9 – 24VDC  No Charge development kit  Private Labeling Available
  • 7. 6 The Hardware To Make It Go The NetServer Series Out of the box the G6200 is ready to meet the demanding requirements of application development and rapid product deployment with a reliable base of Linux 3.4 and hardware interfaces to support almost any application. This means that your development efforts can bypass hardware design, manufacturing, supply chain issues, and agency certification to focus on what is critical to your success, your application. The G6200’s Linux operating system and the available, no-cost, G6200 SDK provides developers with a kick-start to deployment on an advanced stable platform. The Ctek G6200 Device Server is shipped as a ready-to-use device; you simply connect, log on, and go to work. Once your application is complete, the software is simply flash-loaded to the Device Server Platform using the supplied flash update tools. Enclosed in a durable metal casing, the Ctek G6200 is equipped with external connectors for dual 10/100 Ethernet, USB Host, USB Device, two RS-232 ports, and two RS-485 connections. This rugged industrial Linux server will meet your most demanding application needs. Detailed specifications at the end of the document
  • 8. 7 The Hardware To Make It Go The Z1216 Multifunction I/O Module Ctek's multifunction I/O module provides the flexibility required to serve a wide range of analog and digital input requirements and industrial rated output control to manage everything from indicator lamps to motor start/ stop operations, all under the Automation Control application. The model Z1216S is an RS485 controlled module that has 8 digital/PCM outputs and 8 digital/analog/pulse inputs. RS485 addressing and the functioning of each individual pin is established under program control by the Automation Control application. Pull-up circuitry can be connected to each input or left open for analog or pulse inputs. Daisy chain power and communications connections are provided to support multiple I/O modules or other RS485 devices. Ctek’s Z1216S I/O module can be easily interfaced with almost any industry standard sensor including: 0 – 5VDC, 4 – 20 ma current loop or 0 – 10VDC as required. Detailed specifications at the end of the document The Z1222 Analog I/O Module (photo unavailable at publication) The model Z1222S is an RS485 controlled module that has 2 precision (24 bit A/D) analog inputs and two isolated 4-20 mA analog outputs (transmitters). This module provides the I/O capability for Ctek’s Automation Control that allows it to control pumps, variable speed drives (VSD), and lighting control circuits. Detailed specifications at the end of the document
  • 9. 8 The Hardware To Make It Go The W1401S PowerMinder Cellular communications and automation equipment is often located well beyond the reach of the power grid; deployed on solar/battery installations. PowerMinder significantly reduces power consumption in selected SkyRouter models by managing a schedule of when the SkyRouter will be actively connected to the network and when it can be placed in a low power standby mode of operation. Designers of solar and battery powered applications will find this feature particularly useful to minimize the solar panel and battery requirements at each remote site. Detailed specifications are in the specification section
  • 10. 9 SkyRouter Applications TCOPlus TCOPlus From factory floor commissioning through the latest over-the-air firmware update, TCOPlus provides cost saving solutions that span the entire life cycle of a cellular installation. In short, TCOPlus addresses the unseen portion of the Total Cost of Ownership iceberg; the OPEX piece. So what is in TCOPlus? Screen Editor – Provides a user friendly tool to modify system and application control parameters and to get a quick view of the various log files. LAN Device Status - Allows users to issue and monitor an ICMP ping command sent to a connected device on the LAN side or to any public IP address over the WAN. This tool allows users to easily verify LAN integrity and the responsiveness of a connected device through a web screen. It is an easy and useful tool for installation and service personnel. WAN Usage Tracking – This feature tracks the amount of data transmitted and received over the cellular network. It also provides alarm thresholds and responses on a per-billing cycle basis. If optioned to do so, it can even turn off your data transmission until the source of an overrun is determined. Alarms are transmitted by email and SMS. Units that are disabled can also be re-enabled using an SMS command. Avoiding overrun on limited data plans can easily save you hundreds and even thousands of dollars a month. Logging Facilities – The network logging feature records important network parameter changes such as RSSI, service type, SSID, IP address and others with a network time which allows for easy alignment with Network Operator log files. A web based interface simplifies log review. It is an invaluable feature for troubleshooting difficult or intermittent network problems. Advanced Port Forwarding – This feature augments the standard port forwarding features of the SkyRouter by providing a mechanism to either route multiple ports to a single LAN address or to route a sequential range of input ports to a sequential range of LAN addresses. The benefit is that it simplifies port forwarding for complex configurations PowerMinder – PowerMinder provides the scheduling feature that controls the wake/sleep schedule for Ctek’s W1401S PowerMinder control unit. PowerMinder allows the SkyRouter to sleep in an ultra-low power mode until it is scheduled to wake up and transmit. PowerMinder can dramatically reduce power consumption for solar/battery installations. If you are serious about reducing the operational costs of managing cellular endpoints, TCOPlus is the toolset that you’ve been looking for
  • 11. 10 SkyRouter Applications Navigation Services Navigation Services Ctek’s Navigation Services application is a general purpose GPS tracking application that can be installed on any Ctek SkyRouter. When installed, the application is administered from SkyRouter’s Application environment using a web browser. The application operates with the internal GPS capabilities of the Z Series models 4200 and 4400, as well as an external GPS unit on all SkyRouters. The application is capable of simultaneously updating an AVL server application and a client application such as Microsoft’s Streets and Trips or DeLorme. The figure below shows the architecture of a Z4200 using the full set of capabilities available in the Navigation Services application. The application currently supports a number of leading AVL/LBS server applications. Additional server application interfaces are easily produced as required.
  • 12. 11 SkyRouter Applications INTPlus / Irrigation Control INTPlus The INTPlus application enables the power of the SkyRouter’s XML interface for application and/or protocol development. Ctek’s XML interface provides Read/Write access to all SkyRouter parameters and data available through the standard HTML administrative interface. In addition, when the Automation Control application is installed the XML interface provides Read/Write access to the inputs and outputs defined by Automation Control. All modern browsers contain an XML parser. By using INTPlus an application designer can quickly create a web based interface to either the SkyRouter internal parameters or a specific Automation Control Configuration. Irrigation Control Ctek's Irrigation Control application is a SkyRouter resident application that controls water irrigation through commercial and residential irrigation systems. The application maintains up to nine daily schedules, each capable of managing up to 45 separate irrigation zones. It monitors an inline flow meter to precisely control the amount of water applied to each zone. Daily reports are transmitted by email. Alarms are issued by both email and SMS. The Irrigation Application provides turf and maintenance personnel with a set of precision tools to significantly reduce water consumption. In addition, missing and/or blocked sprinkler heads can be quickly identified by analyzing the daily reports.
  • 13. 12 Automation Control Ctek's Automation Control application is a firmware application available for the Ctek Z4200/Z4400 series SkyRouter that customers use to create and manage complex logic controlled applications at wireless end points. For many people it is easiest to think of Automation Control as a software PLC resident on a SkyRouter. SkyRouter Applications Control Automation Automation Control – Key Features Industry standard sensors Digital, Analog, Pulse Inputs Multi-level thresholds Digital and analog outputs Hysteresis Offsets Edge or level triggers Sensor calibrations Adjustable precision Programmable timers and counters Precise timing reference Math Functions Selective alarms Boolean Functions Selective Reports Virtual I/O Process GPS values Remote I/O Process System Parameters Automation Control provides the logic and control necessary to create automation applications that evaluate analog, digital, and pulse inputs and control output devices based on the sensor inputs and the sophisticated programming logic provided by the Automation Control application. While the logic and control functions available within Automation Control provide the power of a PLC, programming is greatly simplified by a menu based rapid development environment presented through a series of web screens. This browser based rapid development environment can be used to create and deploy applications in hours that would normally take many weeks using a conventional PLC. Day-to-day operation and monitoring of Automation Control applications are provided through a user defined control panel that labels and displays inputs, outputs, and controlling buttons. The Sky Router’s multi-level log-in capabilities makes it possible for operational personnel to have access to the control panel only while application developers have permission to make changes to actual application logic.
  • 14. 13 SkyRouter Applications VDDNS Virtual Dynamic Domain Name Service (VDDNS) Ctek’s VDDNS is the core of Ctek’s cloud strategy. VDDNS provides the navigation and persistent data that customers use to harness the cloud awareness capabilities available in every Ctek SkyRouter. It also allows you to pick the level of “cloud control” that your application needs. At a minimum, Visual DDNS maintains the location, machine name, IP address, and alarm status of every end point registered under a specific user account. In its most advanced form, it also provides detailed network and device management information ranging from network signal strength to machine serial number and application status to firmware release. A user wishing to view the status of their network or cloud, connects to the VDDNS using a web browser and receives a location based network display as shown below. Clicking through an individual machine directs the user to the machine (end point) of interest where an in-depth status is available through the applications control panel and/or administrative screens. Multi-level authentication allows many users to view status information while limiting administrative changes to authorized personnel. The navigation capabilities don’t end there. Ctek’s SkyRouters don’t simply live in a cloud, they are cloud aware. So, users connecting to a single end point in their cloud can click on a single button and receive the same network wide status display and navigation that would be available from a direct VDDNS look up. See VDDNS data elements in the specifications section Ctek’s VDDNS provides you with an end-to-end view of the devices, the net-works, and the applications; in short the entire cloud
  • 15. 14 Waste Water Lift Stations TnT Technologies (TnT) specializes in working with utility companies on a variety of water and waste water issues. TnT also works with private developers that are installing water and waste water infrastructure. When TNT began designing the Pump Station Pilot (their next generation lift station product) they selected Ctek’s SkyRouter, Automation Control software, and I/O module to be the basis of their new platform. Using Ctek’s products, TNT designed and now manufactures a turn-key lift station product that manages wet well levels by sequencing between 1 and 4 pumps using a wear leveling function provided by Ctek’s Automation Control. Municipalities using the Pump Station Pilot receive daily spreadsheet reports on the operation of each station, as well as real time alarms on a number of critical events. Municipal waste water technicians are able to remotely access and control each station to determine the station’s status and to address special situations as needed. For TNT’s customers the net result has been a higher level of efficiency and a dramatic reduction in the number of truck rolls required. Today, the Pump Station Pilot is deployed at hundreds of locations across four states. For more information contact: Tom Nelson TNT Technologies Inc. 812-941-0300 http://www.tnttechnologiesinc.com Case Studies The Results That Make The Case
  • 16. 15 State DOT Signage A western state’s DOT had a requirement to manage highway warning signs in remote mountain pass locations. Since their sign locations were not powered from the grid they had an additional requirement to minimize the power consumption on these solar/battery powered sites. Ctek’s SkyRouter, Automation Control, I/O module, and PowerMinder were selected for this project. Using this combination of products, the fully integrated application is capable of turning signage on and off, change sign messages, and reporting on the installation’s status. Using the PowerMinder DOT personnel were able to establish schedules when the cellular communications would be active and available for management, thereby significantly minimizing the power requirements and solar panel size. For more information contact: Mike Sutter – Ctek Inc. 585-991-6701 www.ctekproducts.com Case Studies The Results That Make The Case
  • 17. 16 Case Studies The Results That Make The Case Remote Generator Monitor and Control When the Department of General Services at one of the nation’s largest cities needed to monitor and control hundreds of remote generator assets, they turned to Direct Communication Solutions, a distributor of embedded wireless modules, a resource for premium integration support, and an industry leader in delivering wireless products, services, and solutions to the emerging machine to machine industry. DCS provided the city with a turn-key solution using Ctek’s SkyRouter, Automation Control software, and I/O module. Current deployments of the Generator Monitoring Solution offers real-time alerts to notify city officials when a generator is in operation or in fault as the result of the engine block temperature, oil pressure, battery voltage, or main breaker fault. In addition, the solution monitors service door access, GPS location, and most importantly current fuel levels. Reporting and accumulating these exception alerts provides city officials with the necessary data to make intelligent decisions to dispatch employees to service equipment, deliver fuel, and maintain equipment health. Each monitoring unit also offers an emergency communications alert in the event city employees needs immediate attention at any of the generator locations.
  • 18. 17 Remote Generator Monitor and Control (continued …) Every municipality, regardless of its size is faced with the same challenges when it comes to addressing the critical needs of their community during a natural disaster or a power outage. Maintaining visibility into their backbone infrastructure, most importantly the communication systems of the local police, fire departments, and city officials is dependent upon emergency backup power generators. All municipalities should expect the following benefits from a DCS Generator Monitoring Solution.  Reduced number of truck roll outs saving time and money.  Immediate alerts when a generators fail to operate  Notification when generators are operating  Fuel level status to determine and schedule fuel deliveries  Preventative maintenance visibility of operating hours, low battery voltage, etc. For more information contact: Mike Lawless – Direct Communication Solutions 858-349-8833 www.dcsbusiness.com Case Studies The Results That Make The Case
  • 19. 18 Wireless WAN—Physical SkyRouter Z4200 / Z4400 Specifications Sheet SMA Antenna connector (X2 for diversity) Z4200 Z4400  CDMA 1x EV-DO (IS 856)  CDMA 1xRTT (IS2000)  Dual Band (800Mhz & 1.9Ghz)  GPS - gpsOne  Two Way SMS capable  Supports SMTP, SSH, SFTP, and SCP  HSPA /UMTS/EDGE/GPRS  HSPA/UMTS – 850, 1900, 2100 MHz  GPRS/EDGE – 850, 900, 1800, 1900 MHz  GPS - gpsOne  Two Way SMS capable  Supports SMTP, SSH, SFTP, and SCP LAN—Physical  Ethernet - RJ45  Auto, Full or Half Duplex  10 or 100 base T—Auto polarity sensing  Serial - RS232 (DB9)  Serial - RS485 (terminal block)  USB Host - Type A (500 ma) Discrete I/O Contact Closure (Input) Relay Driver (Output) I/O Expansion Available Platform Power and Environmental  OS – Linux 2.6  Processor - ARM9 (Atmel)  Memory (RAM) – 64 MB  Memory (Flash) – 256 MB  Release Distribution/Development Kit – No Charge  Operating and Storage Temperature Range  -30C to +70C - Humidity 90% non-condensing  Input Power  9 - 24 VDC  Power Consumption @12VDC  Radio connected to serving network – 190ma (typical)* *Ethernet not connected – variable due to network signal strength Dimensions Weight 5.25"L x 5.3"W x 1.2"H. 14oz without wall power adapter
  • 20. 19 Inputs: Two non-isolated 4-20 mA analog inputs Internal or external loop power option (selectable) Internal loop power source: +Vin (non-regulated) internal loop impedance: 199.8 ohm Resolution: 24-bit Analog-to-Digital Conversation Accuracy: 0.2 % < (FS, w/o calibration) Outputs: Two isolated 4-20 mA analog outputs (transmitters) Minimum loop power (terminal): 12 Vdc Maximum loop power (terminal): 24 Vdc Reverse polarity protection: Yes 1-5 V output option (3-wire scheme, 250 ohm 0.2% load) Power input range: 9-24 VDC Z1222S Analog I/O Module Specifications Sheet
  • 21. 20 Module General Specifications Z1216S I/O Module Specifications Sheet Power - 6 - 24VDC (external source) Control Interface - RS485 2 wire Power Consumption - 100 ma excluding active outputs Dimensions - 7.2 (with mounting tabs) X 4.0 X 1.5 inches Environmental: Temperature - minus 30 to plus 70 C Humidity - less than 90% non-condensing I/O Specifications Configuration - I/O controller with eight open collector outputs and eight multi-mode inputs rated at 30 volts maximum that can be individually configured for pulse counting, digital inputs, or analog inputs. Common Input Specifications Maximum Input Voltage - 30 volts Input Logic - Low <1 volt; High >4 volts Sample Rate - 512 Hz Pulse Inputs: Minimum Pulse width - 3 msec Maximum Pulse Count Stored between reads - 32767 Analog Inputs: Analog Input Measurable Range - 0 - 5 volts Analog Read Frequency - 20 Hz Analog Input A/D Conversion - 12 bit with 10 mV offset Digital Outputs: Open Collector Output Rating - 30 volts 350 ma single output, 250 ma with all outputs on Maximum Update Frequency - 60 Hz Pulse Width Modulation - 7.8 KHz, 8 bit resolution
  • 22. 21 Communications Interfaces Ethernet (RJ45) NetServer G6200 Specifications Sheet Two (2) 10/100 base T auto automatic polarity sensing Serial Two (2) RS232 DB9 DTE - Support RXD, TXD, RTS, CTS, DSR, DTR, RI and CD at 230 kbps Two (2) RS422/485 – Terminal block connection full or half duplex USB One (1) USB 2.0 Host One (1) USB 2.0 Device Micro SD Internal Packaging and Environmental Case – Metal with mounting holes Dimensions - 5.275L x 5.225W x 1.2H inches Weight – 0.8 LB (without power pack) Temperature Operating -40 to +85C Storage -40 to +85C Humidity Operating - < 85% non-condensing