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PRESENTATION ON
CONCRETE AND ITS SCENARIO IN NEPAL
PRESENTED BY:
MAHESH RAJ BHATT SUNDAR ADHIKARI RAJU KHATRI
RAM KRISHNAACHARYA SANJU SHARMA SADANA TIWARI
( 067/BCE) SCHOOL OF ENGINEERING POKHARA UNIVERSITY
 During two last decade rapid technological
development in concrete have taken place
in world.
 We are also in rapid developing situation
in Nepal.
 Concrete have become a major part of
construction.
 Its importance is increasing day by day.
 Western and eastern countries have beeen
making concrete of strength.
M40, M80, M100 and over too.
 Recently Nepal have started using concrete
-M25 , M30 and higher one too.
 I am 23 at now, during these 23 years
,specially in last 10 years, I have seen drastic
growth of use of concrete in my side
“DARCHULA”
too
Which is mountainous district of Nepal.
 Currently we have been also in era
of special concrete too
example:
-ferrocement concrete,
- steel fiber reinforcement concrete
-polymer concrete
-high strength concrete
-self compacting concrete
-carbon fiber reinforced polymer(CFRP)
In general :
An artificially build up stone
resulting from hardening of a mixture of
cement ,aggregates and water
with or without a suitable admixture
“Concrete”.
In broadest sense :
Any product or mass made by the use of cementing medium.
Here, medium is product of reaction between hydraulic
cement+water
Cement + aggregate + water+ admixtures
(7-16)% +(75-83)% + (16-18)% = Concrete
CEMENT:
 Adhesive & cohesive material
 OPC ( 33,43,53 grade):-
large scale in all general type construction
 RHC (Rapid hardening cement)-
Not used in mass Concrete
Used in road construction
 RHCE (Extra rapid hardening cement):
OPC + Cacl2 (2%)
- Road work
 SRC(Sulphate resisting cement)
-Marine condition
-Foundation sewage treatment plant
 QSC(Quick setting cement)
-Underground water construction
-Al204+Cacl2+OPC
 Blast furnace cement:
-Used in mass concrete
-blast slag + OPC
 Super sulphate cement:
-Marine works
 Low Heat Cement
-C2S is more
 Expansive cement :
-Used in grouting anchor bolts
 High strength cement
-Compressive strength higher then the OPC
 Resident cement :
-Very cold area /winter season
Patch repairs, Emergency repairs
 Types
i)Based on Origin
a. Natural
b. Artificial
ii. Based on size
a. Fine
b. Coarse
c. All in aggregate
iv) Based on shape
a. Round (void 33%)
b. Irregular( void 35-37%)
c. Angular ( void 38-45%)
d. Flaky (>0.6d)
e. Elongated (>1.8 L)
v). Based on unit weight
a. Light(1200-2300 kg/m3)
b. Normal(2300-2600 kg/m3)
c. Heavy (more than 2600 kg/m3)
vi) Based on surface moisture
a. Very very dry (porosity =0)
b. Dry aggregate
(pore water partly fill and surface dry)
c. Saturated surface dry
(pore fully water filled)
d. Wet or moist
(pore full water +surface water also)
-Pure as drinking water
-PH value (6 -8)
-vital influence in strength
-should not contain
Na,K,Mg,etc.
-in Nepal it is not given well care towards water
-water in Terai contains chemicals which are harmful to
concrete
-Substance other than the basic ingredients
-To improve certain properties like rate of hydration,
workability,durability,impermeablility.
Types (Commonly used in Nepal)
A. Accelerator (to gain early strength)
Example: CaCl2 ,Na2No3, Na2So4, NaoH
B. Retarders (slow down chemical process)
Example:Gypsum (CaSO42H2O)
C. Water proofer (to proof water)
 Example: vegetable oil , fat, tar
D. Air entraining agent
-To increase workability
-To reduce bleeding & segregation effect
E. Pigment mixture
- Mn,C,Cr203,Fe203
-for colour purpose.
s.
n
Gra
de
Concrete
Mix
Types of Construction
1 M10 1:3:6 Mass concrete piers, abutment , massive RCC
(currently rarely used)
2 M15 1:2:4 Normal RCC
Slab , Beam, Column, Wall ,small span arches
3 M20 1:1.5:3 Water retaining Structure
Reservoirs, column & pile
4 M25 1:1:2 Long span arches ,highly loaded column
5 M30 ----- Mass concrete foundation
6 M35 ---- Post tension pre-stressed concrete
7 M40 ------ Pre tension pre-stress concrete
Processes are as follow
a) Storing of cement and aggregate
b) batching ( ingridient measurement)
- volume batching ,…weight batching
c) Mixing
1. Hand mixing concrete
- Can not proper mixing
- Only small amount mix
- Traditional system
- Strength can not get proper
- Commonly used in small
projects in rural areas.
-Proper mixing
-Large amount concrete can be formed
-Small time consume
-High strength gain
-currently use in Nepal
-Computerized method
-Minimum time consume
-Modern method
-Strength proper maintain
-but coastly
-also adopted in Nepal in
Some special projects
d) Transportation
i) pan transportation
ii) wheel barrow
iii) bucket and ropeway
iv) Belt conveyer
v) Truck mixer and damper
vi) Pump and pipeline discharge
e) Placing
layer=15-30 cm
=35-45 cm in mass work
height of pouring<1.5 m
F) compaction:
-5% air bubble reduces 30% strength of concrete
-10% bubble reduces 50% strength of concrete
i) hand compaction
 ramming , Tamping , Hammering
ii) Mechanical compaction(vibrator)
 internal vibrator( beam, column, slab , retain wall)
 Table vibrator( pre cast unit)
 External vibrator(through formwork)
 Surface vibrator(slab , road , bridge)
 Pan vibrator…… small repairs,concrete floor
g) curing:
- to make compacted concrete wet
- to gain maximum strength
 Water curing
 Membrane curing
 Heat apply (steam using)
 Chemical curing
CaCl2, NaCl …
to absorb water
Various test on Concrete
a. Workability Test (slum test, compaction test)
b. Bleeding & Segregation test
c. Air content test
d. Compressive strength test
-Cube test
-Cylindrical test
e. Tensile strength test
1. Normal concrete
 All civil Construction
e.g residential , public , commerical buildings
 Mass construction
Example: Dams,Reservoi
 Mass Construction
 Example:-
Dams,Reservoirs,Bridges,Barrage,Weirs,Canal
Road ,Retaining wall
 Large Span bridge
 Compressive strength(1100-6700 kg/cm2)
- Used in Rail way steeper
- Liquid storage tank
- Heavy bridge girder
We are waiting till now to prestrength concrete
1. Concrete technology M.S.Shetty
2. Concrete technology B.L.Gupta & Amit Gupta
3. Objective guides for civil engineers D. Prasad
4. http://www.slideshare.net/maheshrajbhatt
THANK YOU!!!!!!!!!!!!
ANY QUARIES??????
Concrete and its scenario in Nepal.

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Concrete and its scenario in Nepal.

  • 1. PRESENTATION ON CONCRETE AND ITS SCENARIO IN NEPAL PRESENTED BY: MAHESH RAJ BHATT SUNDAR ADHIKARI RAJU KHATRI RAM KRISHNAACHARYA SANJU SHARMA SADANA TIWARI ( 067/BCE) SCHOOL OF ENGINEERING POKHARA UNIVERSITY
  • 2.  During two last decade rapid technological development in concrete have taken place in world.  We are also in rapid developing situation in Nepal.  Concrete have become a major part of construction.  Its importance is increasing day by day.  Western and eastern countries have beeen making concrete of strength. M40, M80, M100 and over too.
  • 3.  Recently Nepal have started using concrete -M25 , M30 and higher one too.  I am 23 at now, during these 23 years ,specially in last 10 years, I have seen drastic growth of use of concrete in my side “DARCHULA” too Which is mountainous district of Nepal.
  • 4.  Currently we have been also in era of special concrete too example: -ferrocement concrete, - steel fiber reinforcement concrete -polymer concrete -high strength concrete -self compacting concrete -carbon fiber reinforced polymer(CFRP)
  • 5. In general : An artificially build up stone resulting from hardening of a mixture of cement ,aggregates and water with or without a suitable admixture “Concrete”. In broadest sense : Any product or mass made by the use of cementing medium. Here, medium is product of reaction between hydraulic cement+water
  • 6. Cement + aggregate + water+ admixtures (7-16)% +(75-83)% + (16-18)% = Concrete CEMENT:  Adhesive & cohesive material
  • 7.
  • 8.
  • 9.  OPC ( 33,43,53 grade):- large scale in all general type construction  RHC (Rapid hardening cement)- Not used in mass Concrete Used in road construction  RHCE (Extra rapid hardening cement): OPC + Cacl2 (2%) - Road work
  • 10.  SRC(Sulphate resisting cement) -Marine condition -Foundation sewage treatment plant  QSC(Quick setting cement) -Underground water construction -Al204+Cacl2+OPC  Blast furnace cement: -Used in mass concrete -blast slag + OPC
  • 11.  Super sulphate cement: -Marine works  Low Heat Cement -C2S is more  Expansive cement : -Used in grouting anchor bolts  High strength cement -Compressive strength higher then the OPC  Resident cement : -Very cold area /winter season Patch repairs, Emergency repairs
  • 12.  Types i)Based on Origin a. Natural b. Artificial ii. Based on size a. Fine b. Coarse c. All in aggregate
  • 13. iv) Based on shape a. Round (void 33%) b. Irregular( void 35-37%) c. Angular ( void 38-45%) d. Flaky (>0.6d) e. Elongated (>1.8 L) v). Based on unit weight a. Light(1200-2300 kg/m3) b. Normal(2300-2600 kg/m3) c. Heavy (more than 2600 kg/m3)
  • 14.
  • 15. vi) Based on surface moisture a. Very very dry (porosity =0) b. Dry aggregate (pore water partly fill and surface dry) c. Saturated surface dry (pore fully water filled) d. Wet or moist (pore full water +surface water also)
  • 16. -Pure as drinking water -PH value (6 -8) -vital influence in strength -should not contain Na,K,Mg,etc. -in Nepal it is not given well care towards water -water in Terai contains chemicals which are harmful to concrete
  • 17. -Substance other than the basic ingredients -To improve certain properties like rate of hydration, workability,durability,impermeablility. Types (Commonly used in Nepal) A. Accelerator (to gain early strength) Example: CaCl2 ,Na2No3, Na2So4, NaoH B. Retarders (slow down chemical process) Example:Gypsum (CaSO42H2O)
  • 18. C. Water proofer (to proof water)  Example: vegetable oil , fat, tar D. Air entraining agent -To increase workability -To reduce bleeding & segregation effect E. Pigment mixture - Mn,C,Cr203,Fe203 -for colour purpose.
  • 19. s. n Gra de Concrete Mix Types of Construction 1 M10 1:3:6 Mass concrete piers, abutment , massive RCC (currently rarely used) 2 M15 1:2:4 Normal RCC Slab , Beam, Column, Wall ,small span arches 3 M20 1:1.5:3 Water retaining Structure Reservoirs, column & pile 4 M25 1:1:2 Long span arches ,highly loaded column 5 M30 ----- Mass concrete foundation 6 M35 ---- Post tension pre-stressed concrete 7 M40 ------ Pre tension pre-stress concrete
  • 20. Processes are as follow a) Storing of cement and aggregate b) batching ( ingridient measurement) - volume batching ,…weight batching c) Mixing
  • 21. 1. Hand mixing concrete - Can not proper mixing - Only small amount mix - Traditional system - Strength can not get proper - Commonly used in small projects in rural areas.
  • 22. -Proper mixing -Large amount concrete can be formed -Small time consume -High strength gain -currently use in Nepal
  • 23. -Computerized method -Minimum time consume -Modern method -Strength proper maintain -but coastly -also adopted in Nepal in Some special projects
  • 24. d) Transportation i) pan transportation ii) wheel barrow iii) bucket and ropeway iv) Belt conveyer v) Truck mixer and damper vi) Pump and pipeline discharge e) Placing layer=15-30 cm =35-45 cm in mass work height of pouring<1.5 m
  • 25. F) compaction: -5% air bubble reduces 30% strength of concrete -10% bubble reduces 50% strength of concrete i) hand compaction  ramming , Tamping , Hammering ii) Mechanical compaction(vibrator)  internal vibrator( beam, column, slab , retain wall)  Table vibrator( pre cast unit)  External vibrator(through formwork)  Surface vibrator(slab , road , bridge)  Pan vibrator…… small repairs,concrete floor
  • 26.
  • 27. g) curing: - to make compacted concrete wet - to gain maximum strength  Water curing  Membrane curing  Heat apply (steam using)  Chemical curing CaCl2, NaCl … to absorb water
  • 28.
  • 29. Various test on Concrete a. Workability Test (slum test, compaction test) b. Bleeding & Segregation test c. Air content test d. Compressive strength test -Cube test -Cylindrical test e. Tensile strength test
  • 30.
  • 31.
  • 32. 1. Normal concrete  All civil Construction e.g residential , public , commerical buildings  Mass construction Example: Dams,Reservoi
  • 33.  Mass Construction  Example:- Dams,Reservoirs,Bridges,Barrage,Weirs,Canal Road ,Retaining wall
  • 34.
  • 35.
  • 36.
  • 37.  Large Span bridge  Compressive strength(1100-6700 kg/cm2)
  • 38. - Used in Rail way steeper - Liquid storage tank - Heavy bridge girder We are waiting till now to prestrength concrete
  • 39. 1. Concrete technology M.S.Shetty 2. Concrete technology B.L.Gupta & Amit Gupta 3. Objective guides for civil engineers D. Prasad 4. http://www.slideshare.net/maheshrajbhatt THANK YOU!!!!!!!!!!!! ANY QUARIES??????