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Urban Agriculture

          Ron Eberly
American Clay Works & Supply Co.
         857 Bryant St.
       Denver, CO. 80204
 Time is passing to start enduring change.
 We must start to create change.
 Markets change – Our industry experienced 
  tremendous growth in the 90’s and first part of the 21st
  Century.
 5 to 6 years ago, market began to flatten.
 3 years ago, market began to dip.
 Still a good market, with a huge exposure to retail 
  public.
 A need to look outside the traditional box.
 What worked last year, may not work next year.
 This presentation is about looking outside the box at 
  some different ideas.
 Ministry of Agriculture of Spain 
  Andulusian Province
    Almeria, Spain – Extension Service
    This area – 54 miles long x 10 ,miles wide
    Conference  March 30‐April 4, 2009
    Representatives from United States, Chile, Mexico, and 
     Morroco
 History – 40 years ago, government of Spain realized 
  it did not have enough land to grow food for its 
  expanding population.
 Faced with a decision, grow their own food, or import 
  it.
 Tried a new approach, growing food in greenhouses.
 After many failures, they came upon a formula that 
  works.
 Location – Almeria is located on the southern coast of 
  Spain.
Almeria, Spain

 Greenhouse food production
    27,000 Hectacres (67,500 acres) of greenhouse 
     structures
    Food production 
    Structures 
       37% flat roof
      52% sawtooth
        5% gutter connect
 Greenhouse heating not necessary
 Structures are simple, mostly covered with polyfilm.
 The formula that works.
 NGS Technology (New Growing Systems)  
 NGS consists of 3 parts
 1st part – Multilevel Trough Technology
 2nd part – Fertigation
 3rd part – Specialized fertilizer
 These systems combined provide enormous harvest 
  rates per square foot of greenhouse.
 1 acre of NGS is equal to 4.4 acres of growing in the 
  soil.
 NGS Technology uses 60 to 70 % less water.
 NGS is simply defined as:  The movement of water to 
  the right place at the right time in the right amount 
  with the correct blend of fertilizers and nutrients.
 NGS ‐ The main advantage of the NGS system over 
  other forms of hydroponics is that the plant roots are 
  exposed to adequate supplies of water, oxygen and 
  nutrients. In all other forms of production there is a 
  conflict between the supply of these requirements, 
  since excessive or deficient amounts of one results in 
  an imbalance of one or both of the others. 
 Savings are significant.
 This is possible because plants are not in soil but a 
  nutrient rich solution that is constantly monitored by 
  sophisticated software or by the growers experience.
 These advancements allow this area to produce more 
  food in less acreage using less water.
 Ventilation – natural airflow
 Heating – few structures
   Multilevel Trough Technology (NGS)
   Different sizes for different crops
   Tri‐level tunnel 
   Second level membrane – very strong
   The main advantage of multilevel trough technology 
    is that the plant roots are exposed to adequate 
    supplies of water, oxygen and nutrients.
Fertilizers
   Vegetable oils as a nitrogen source
   Humic acid & amino acids
   Chemically sequestered micro nutrients 
   Non organic fertilizers are supplemented with urea 
    and ammonium sulfate. 
Fertigation
 The proper mixing of nutrients in the correct amount 
 Monitored manually or with software
Fertigation
 Fertigation – more money is spent on this than on the 
  structures
CROP PRODUCTION
 Key Crops
    Tomatoes
    Lettuce
    Squash
    Herbs
    Peppers
    Melons
    Eggplant
    Cabbage, Beets, Onions, Cucumbers
    Strawberries
 270 Growers and Cooperatives 
    Gross production 1, 450,000,000 Euros annually
    Government is not encouraging more space but more 
     efficiency
    90% of the production is exported to Europe
    10% used locally
Planting in the Greenhouse
  Inground planting
 Hydroponic
 Irrigation 
   Drip method
   Hydroponic
Hydroponics
 Primaflor –largest grower in Andulusia
    10,000 acres in hydroponic food production is equal to 
     40,000 acres in ground planting for lettuce
    60‐70% reduction in water use
    Lettuce –germination to harvest 90 days
    Cherry tomatoes – 18 kilos per square meter/year
    Strawberries –plant in September, harvest in 
     November, 7 kilos per square meter
 Primaflor grows both in greenhouse and open field.  
  All crops are grown hydroponically. 
 Primaflor grows 82 varieties of lettuce.
 Primaflor grows strawberries, eggplant, and peppers.
 Primaflor propagates, grows, packages and distributes 
  its products through the Primaflor distribution chain.
 Primaflor has an extensive research facility.
 Government encouraging more efficiency, not more 
  growing space.
 Moving multilevel trough horizontally 
 Moving multilevel trough vertically
 Portable multilevel trough technology
Organic/Traditional

 70% ‐ traditional growing methods
 30% ‐ organic growing
    Yield 30% less in organic operations vs. traditional


 Economics
    Strong economy organics sell for approximately 30% 
     more than traditionally produced crops
    Slow economy – no difference in selling prices
Yields

 Crops
    Crop cycle 
        5‐6 month rotation
           Organic tomatoes, yield 6‐7 kilos per square meter

           Traditional/conventional 10‐11 kilos per square meter

        9 month rotation
           Organic tomatoes, yield 11‐12 kilos per square meter

           Traditional/conventional, 18‐19 kilos per square meter
Pollination
 All crops (traditional and organic) are pollinated by 
  bees
Labor
 3‐4 people per hectacre 
    General maintenance
    Harvesting
Definition of Organic Crops
 European standards
    No application of pesticides and growth regulators
    Use of  natural fertilizers with conventional 
     micronutrient supplements
    European organic growing standards are less restrictive 
     than those in the United States.
RESEARCH
 Algae production
    Research is conducted by IFAPA Institute for the 
     Development of Agriculture and Fish production for 
     Andulusia
    100%  government funded, similar to USDA
    IFAPA – 14 hectacres of greenhouse and row crop 
     production
    Employs 200
ALGAE PRODUCTION for FOOD
 2 PRODUCTION SYSTEMS
    Horizontal
    Vertical
   Main ingredients in each system
     Algae – Scenedesmus Almeriensis
     Water
     Nutrients – sodium bicarbonate, potassium sulphate
     CO2
     Polyethylene Beads
ALGAE PRODUCTION FOR BIOFUEL
 Algae – Murellopsis
    Higher level of fatty acid
    Nutrients ‐ sodium bicarbonate, potassium nitrate 
    CO2 & Water
    Production in vertical bags or open troughs
    Yield  ‐ One 10x6 foot unit 80 grams per day
IFAPA
 IFAPA and Cajamar provide funding for research
 CAJAMAR – local bank specializes in funding 
  agricultural research and production
SUMMARY
 Past 5 Years in USA
   Changes in available water, labor and transportation
   Changes force food production to decline in the 
    traditional field production
   Concerns of importing foods
   NFT Technology in combination with co‐operatives and 
    a dedicated banking system have made this area one of 
    the most productive areas in the world.
   Could this be a possible emerging market?
Alternatives 
 Spanish government and growers have shown high 
  yield in crops grown in greenhouses with 
 Less labor
 Reduced water usage
 Less transportation costs with crops grown locally or 
  regionally
 Fresher produce

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