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MAINTAINING QUALITY-
   POSTHARVEST KITS AND
REFERIGERATION FOR BERRIES




Dr. Penelope Perkins-Veazie
        PHHI, NCSU
                              VA 2010
   NCRC, Kannapolis NC
Penelope_perkins@ncsu.edu
DIFFERENCES FROM OTHER
            CROPS
• MUST BE ALMOST TO FULLY RIPE
• MUST PICK INTO FINAL CONTAINER
• NO WASHING
• NO MECHANICAL SORTING
• CONSUMERS EAT WITHOUT
  WASHING
• RAPID COOLING AND COLD CHAIN
  CRITICAL
WHAT IS A COLD CHAIN?

-KEEP FRUIT AS COOL TO
COLD AS POSSIBLE AT
ALL STEPS

MARKET LIFE ALL ABOUT
COOLING, ESPECIALLY IN
THE SOUTH
WHAT AFFECTS SHELF LIFE?

POSTHARVEST
•   HARVEST SYSTEM
•   CONTAINER
•   RATE OF COOLING
•   STORAGE TEMPERATURE
•   RELATIVE HUMIDITY
•   TRANSIT TEMPERATURE
SMALL FRUITS
•   HATE TO BE WARM
•   LOSE WEIGHT
•   LOSE GLOSS
•   CHANGE COLOR
•   LOSE FLAVOR
•   GAIN MOLD
DISEASES
• RHIZOPUS (LEAKY ROT)
  >41 F

• BOTRYTIS (GRAY MOLD)
  >32 F

• ANTHRACNOSE >41 F
TEMPERATURE AND SHELFLIFE

TEMPERATURE       DAYS SHELF LIFE
       BLACKBERRY     RASPBERRY
32 F        14-20         7-10
41 F         5-7          3-5
68 F         1-2          <1

IF DELAY COOLING: AFTER 2 H WILL LOSE
  20% PER HOUR DELAY
To Cool to 7/8 of field temp-32F (40F)
        FRUIT TEMP             HRS TO COOL
            80                        8
            60                        4
Note that cooling is much faster when air is blown (1:8 ratio)
HOW TO GAIN ON COOLING
• HARVEST IN COOL PART OF DAY (EARLY
  MORNING, LATE EVENING)
• KEEP DIRECT LIGHT OFF FRUIT
• MOVE INTO REEFER, PACK SHED, COOLER
  AS QUICKLY AS FEASIBLE
WAYS TO COOL
• ICE CHEST PLUS GEL ICE
• GOLF CARTS WITH SHADE OR IN
  BOXES
• REEFER IN FIELD
• MOVEMENT INTO COLD ROOMS FOR
  PRECOOLING
CONTAINER

                                    COOLING




TOP COOLING ONLY




                            CLAMSHELL     CLAMSHELL
                            WITH ROUND    WITH SLITS
                            HOLES


NO VENTING, DEEP=HEAT BUILDUP
MASTER FLATS
                  OR CARTONS

                            TOP FLAT
SIDES STACK VERTICALLY      GUARD
FORCED AIR VENTS            TO AVOID
                            WEIGHT
                            LOSS



                 MASTER
                 WITH AIR
                 VENTS
COOLING


• ROOM/ REEFER
  COOLING

• FORCED AIR COOLING
AMOUNT OF COOLER SPACE
DETERMINE
• REFRIGERATION LOAD AND
• AMOUNT OF COMMODITY

EXPECT 2.5 CUBIC FOOT SPACE PER LB OF
   FRUIT
for cooling or for storage
If both, will be 5 x lbs expected maximum load

ONE PALLET= 12 x 12 x 9 FOOT COOLER
WHAT COOLER SIZE IS
       NEEDED?
cubic feet needed=2.5[(max no. lbs cooled at
one time)+(max no. lbs stored at one time)]


one pallet of blackberries at 6
lbs/carton x 90 cartons per
pallett=254 lbs + store 1 pallet
=508 lbs x 2.5=1270 cubic feet


1270 cubic feet =12 x 12 x 9
TYPES OF COOLERS
• SIZE DEPENDS ON ANTICIPATED
  HARVEST
• REFRIGERATORS HAVE TOO MANY
  AIR EXCHANGES, TOO SMALL A
  VOLUME FOR EFFECTIVE
  COOLING/COLD MAINTENANCE
• WALK IN COOLERS NEED TO BE
  WELL INSULATED TO PREVENT
  WARM AIR LEAKING IN AND HIGH
  LOAD ON COMPRESSOR
WALK IN COLD ROOMS
• STATIONARY
• CONVENTIONAL ALUMINUM CLAD, 4
  INCH THICK INSULATION
• HOME BUILD WITH WOOD,
  INSULATION, WATERPROOFING OF
  WOOD TO PREVENT WATER LOSS
  FROM FRUIT, WOOD SWELL
  (MACROLITE SIDING)
• SHIP CONTAINERS
REFRIGERATION
• MECHANICAL WITH COMPRESSOR,
  EVAPORATOR COILS, THERMOSTAT
  ETC
• AIR CONDITIONER (SAME THING ON
  COMPRESSED SIZE)
• CAN ADAPT AIR CONDITIONER TO
  REPLACE MECHANICAL FOR
  SMALLER GROWERS
COOLING ROOM DIAGRAM
                                       AL CHANNEL,
                                       SLIDING DOOR TRACK,
                                       FOAM, RUBBER SEAL
     STEEL OR AL FRAME
     SUPPORTS,
        2 M CENTERS
             10 CM
                                 METAL
                     POLY U      CLADDING,
                     FOAM        CAULKED       DOOR
 EVAPORATOR
 UNIT
                              7.5 CM




REINFORCED CONCRETE FLOOR                    SOLID
             5 CM                            RUBBER
                                             LOWER SEAL
CONCRETE SUB FLOOR
ROOM COOLING:
ALLOW AIR MOVEMENT BETWEEN
      BOXES AND FLATS




                 VENTS IN MASTER FOR AIR
                 FLOW WITHIN CARTON
FORCED-AIR COOLING
         (TUNNEL)
FORCES COLD AIR THROUGH
 DIRECTED PATHS IN BOXED FRUIT
• CAN BE FIELD PORTABLE
• ROOM PORTABLE
• BUILT-IN
STORAGE AFTER COOLING
• KEEP NEAR 32 F

• KEEP RELATIVE HUMIDITY >90%

• HOLD NO MORE THAN 2 DAYS ON
  SITE
DIRECT MARKET/FARMERS
          MARKET
• IF SMALL VOLUMES: USE ICE
  CHESTS TO HOLD FRUIT NOT ON
  DISPLAY
• PRECHILL ICE CHEST
• USE GEL ICE WRAPPED IN PAPER
  TOWELS OR NEWSPAPER TO KEEP
  FROM MELTING
• DON’T ALLOW DIRECT CONTACT OF
  ICE OR WATER WITH FRUIT
DYI REFRIGERATION
• BUILD A BOX ON A FLATBED TRAILER
• BUILD A BOX OUT OF WOOD AND
  INSULATION
• BUILD A BOX FROM CONCRETE
  BLOCKS AND INSULATION
• USE A CARGO CONTAINER AND
  ADAPT IT FOR COLD STORAGE
SEE: STOREITCOLD.COM
AC UNITS:              COOL BOT
10,000 TO 25,000
BTU ($300-600)

NOT ALL BRANDS
WORK-CHECK
THE WEBSITE!



       http://www.storeitcold.com/
Pack n Cool
• http://www.cals.ncsu.edu/agcomm/news-
  center/perspectives/n-c-states-pack-n-cool-
  provides-farmers-with-mobile-refrigeration-
  solution/
PRECOOLING
• SEPARATE FROM COLD ROOM IS
  BEST
• MOVE FRUIT INTO PRECOOLING,
  BLOW OUT HEAT WITH FORCED AIR
  OR KEEP PALLETTS A FOOT APART
  TO CHANNEL COLD AIR
• MOVE INTO COLD ROOM ONCE FRUIT
  AT DESIRED TEMPERATURE
• ADD PLASTIC CURTAINS TO MINIMIZE
  WARM AIR EXCHANGE
CONDENSATION
• GOING FROM AMBIENT TO COLD:
• CONDENSATE FORMS WHEN MOVE
  FROM COLD TO WARM (WATER
  MOVES FROM WARM TO COLD)
WHAT TO DO?
• IF SELLING QUICKLY (WITHIN A DAY)
  COOL TO 60 F SO DON’T GET
  CONDENSATION

• REMEMBER THAT FRUIT ON OUTSIDE
  OF PALLET OR CARTON WILL BE 10 F
  COOLER THAN CENTER!!
CAN PLACE IN PLASTIC BAGS
OR WITH PLASTIC OVER FRUIT
WHILE WARMING TO COLLECT
CONDENSATE; ALLOW TO DRY
 BEFORE REMOVING PLASTIC
COLD CHAIN (CONT)
• LOAD INTO REFRIGERATED
  TRANSIT AS QUICKLY AS POSSIBLE

• UNLOAD INTO REFRIGERATED
  STORAGE QUICKLY

• MEASURE/MONITOR
  TEMPERATURE AT EACH STEP AND
  DURING TRANSIT USING
  RECORDERS (STOW AWAY)
POSTHARVEST KIT
• FUNDED BY NARBA (NORTH
  AMERICAN RASPBERRY AND
  BLACKBERRY ASSOCIATION)
• MOST PRODUCTS CAN BE
  PURCHASED FROM AMAZON, HARBOR
  FREIGHT, WALMART
CONTENTS
• THERMOMETERS-COOLING IS THE KEY
• ANEMOMETER (MEASURES WIND SPEED
  FOR COOLING ESTIMATION)
• SIZE MEASURMENTS (MASS, FRUIT GRADE)
• REFRACTOMETER, PH PAPER (MEASURE
  FRUIT QUALITY)
• CHLORINE PAPER TO MEASURE FREE
  CHLORINE IN WASH WATER
SOURCES OF INFORMATION
BRAMBLE PRODUCTION GUIDE
(CORNELL UNIVERSITY)


NC BRAMBLE PORTAL
http://www.ncsu.edu/enterprises/blackberries-
raspberries

http://www.georgiaorganics.org/forfarmers/cr
opproduction/postharvest/WalkinCoolerConst
ruction.pdf James Bartsch , Cornell, WALK
IN COOLER 1986 Bull. No. 453
SOURCES-WEB SITES
• NORTH CAROLINA STATE
  http://www.bae.ncsu.edu/programs/ext
  ension/publicat/postharv/
• UNIV CALIFORNIA-DAVIS AND UC-
  KEARNEYSVILLE
  http://postharvest.ucdavis.edu/
• http://anrcatalog.ucdavis.edu
• USDA HANDBOOK 66
  http://www.ba.ars.usda.gov/hb66/conte
  nts.html
postharvest.ucdavis.edu/Pubs/publications.shtml


• Postharvest Technology of
  Horticultural Crops publication 3311
  (UC-davis) 2002

 •Postharvest Technology for Small-
 Scale Produce Marketers: Economic
 Opportunities, Quality and Food
 Safety
QUESTIONS?
PICK FULL COLOR, FIRM, EASILY DETACHED




BE GENTLE!

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MAINTAINING QUALITYPOSTHARVEST KITS AND REFERIGERATION FOR BERRIES

  • 1. MAINTAINING QUALITY- POSTHARVEST KITS AND REFERIGERATION FOR BERRIES Dr. Penelope Perkins-Veazie PHHI, NCSU VA 2010 NCRC, Kannapolis NC Penelope_perkins@ncsu.edu
  • 2. DIFFERENCES FROM OTHER CROPS • MUST BE ALMOST TO FULLY RIPE • MUST PICK INTO FINAL CONTAINER • NO WASHING • NO MECHANICAL SORTING • CONSUMERS EAT WITHOUT WASHING • RAPID COOLING AND COLD CHAIN CRITICAL
  • 3. WHAT IS A COLD CHAIN? -KEEP FRUIT AS COOL TO COLD AS POSSIBLE AT ALL STEPS MARKET LIFE ALL ABOUT COOLING, ESPECIALLY IN THE SOUTH
  • 4. WHAT AFFECTS SHELF LIFE? POSTHARVEST • HARVEST SYSTEM • CONTAINER • RATE OF COOLING • STORAGE TEMPERATURE • RELATIVE HUMIDITY • TRANSIT TEMPERATURE
  • 5. SMALL FRUITS • HATE TO BE WARM • LOSE WEIGHT • LOSE GLOSS • CHANGE COLOR • LOSE FLAVOR • GAIN MOLD
  • 6. DISEASES • RHIZOPUS (LEAKY ROT) >41 F • BOTRYTIS (GRAY MOLD) >32 F • ANTHRACNOSE >41 F
  • 7. TEMPERATURE AND SHELFLIFE TEMPERATURE DAYS SHELF LIFE BLACKBERRY RASPBERRY 32 F 14-20 7-10 41 F 5-7 3-5 68 F 1-2 <1 IF DELAY COOLING: AFTER 2 H WILL LOSE 20% PER HOUR DELAY
  • 8. To Cool to 7/8 of field temp-32F (40F) FRUIT TEMP HRS TO COOL 80 8 60 4 Note that cooling is much faster when air is blown (1:8 ratio)
  • 9. HOW TO GAIN ON COOLING • HARVEST IN COOL PART OF DAY (EARLY MORNING, LATE EVENING) • KEEP DIRECT LIGHT OFF FRUIT • MOVE INTO REEFER, PACK SHED, COOLER AS QUICKLY AS FEASIBLE
  • 10. WAYS TO COOL • ICE CHEST PLUS GEL ICE • GOLF CARTS WITH SHADE OR IN BOXES • REEFER IN FIELD • MOVEMENT INTO COLD ROOMS FOR PRECOOLING
  • 11. CONTAINER COOLING TOP COOLING ONLY CLAMSHELL CLAMSHELL WITH ROUND WITH SLITS HOLES NO VENTING, DEEP=HEAT BUILDUP
  • 12. MASTER FLATS OR CARTONS TOP FLAT SIDES STACK VERTICALLY GUARD FORCED AIR VENTS TO AVOID WEIGHT LOSS MASTER WITH AIR VENTS
  • 13. COOLING • ROOM/ REEFER COOLING • FORCED AIR COOLING
  • 14. AMOUNT OF COOLER SPACE DETERMINE • REFRIGERATION LOAD AND • AMOUNT OF COMMODITY EXPECT 2.5 CUBIC FOOT SPACE PER LB OF FRUIT for cooling or for storage If both, will be 5 x lbs expected maximum load ONE PALLET= 12 x 12 x 9 FOOT COOLER
  • 15. WHAT COOLER SIZE IS NEEDED? cubic feet needed=2.5[(max no. lbs cooled at one time)+(max no. lbs stored at one time)] one pallet of blackberries at 6 lbs/carton x 90 cartons per pallett=254 lbs + store 1 pallet =508 lbs x 2.5=1270 cubic feet 1270 cubic feet =12 x 12 x 9
  • 16. TYPES OF COOLERS • SIZE DEPENDS ON ANTICIPATED HARVEST • REFRIGERATORS HAVE TOO MANY AIR EXCHANGES, TOO SMALL A VOLUME FOR EFFECTIVE COOLING/COLD MAINTENANCE • WALK IN COOLERS NEED TO BE WELL INSULATED TO PREVENT WARM AIR LEAKING IN AND HIGH LOAD ON COMPRESSOR
  • 17. WALK IN COLD ROOMS • STATIONARY • CONVENTIONAL ALUMINUM CLAD, 4 INCH THICK INSULATION • HOME BUILD WITH WOOD, INSULATION, WATERPROOFING OF WOOD TO PREVENT WATER LOSS FROM FRUIT, WOOD SWELL (MACROLITE SIDING) • SHIP CONTAINERS
  • 18. REFRIGERATION • MECHANICAL WITH COMPRESSOR, EVAPORATOR COILS, THERMOSTAT ETC • AIR CONDITIONER (SAME THING ON COMPRESSED SIZE) • CAN ADAPT AIR CONDITIONER TO REPLACE MECHANICAL FOR SMALLER GROWERS
  • 19. COOLING ROOM DIAGRAM AL CHANNEL, SLIDING DOOR TRACK, FOAM, RUBBER SEAL STEEL OR AL FRAME SUPPORTS, 2 M CENTERS 10 CM METAL POLY U CLADDING, FOAM CAULKED DOOR EVAPORATOR UNIT 7.5 CM REINFORCED CONCRETE FLOOR SOLID 5 CM RUBBER LOWER SEAL CONCRETE SUB FLOOR
  • 20. ROOM COOLING: ALLOW AIR MOVEMENT BETWEEN BOXES AND FLATS VENTS IN MASTER FOR AIR FLOW WITHIN CARTON
  • 21. FORCED-AIR COOLING (TUNNEL) FORCES COLD AIR THROUGH DIRECTED PATHS IN BOXED FRUIT • CAN BE FIELD PORTABLE • ROOM PORTABLE • BUILT-IN
  • 22. STORAGE AFTER COOLING • KEEP NEAR 32 F • KEEP RELATIVE HUMIDITY >90% • HOLD NO MORE THAN 2 DAYS ON SITE
  • 23. DIRECT MARKET/FARMERS MARKET • IF SMALL VOLUMES: USE ICE CHESTS TO HOLD FRUIT NOT ON DISPLAY • PRECHILL ICE CHEST • USE GEL ICE WRAPPED IN PAPER TOWELS OR NEWSPAPER TO KEEP FROM MELTING • DON’T ALLOW DIRECT CONTACT OF ICE OR WATER WITH FRUIT
  • 24. DYI REFRIGERATION • BUILD A BOX ON A FLATBED TRAILER • BUILD A BOX OUT OF WOOD AND INSULATION • BUILD A BOX FROM CONCRETE BLOCKS AND INSULATION • USE A CARGO CONTAINER AND ADAPT IT FOR COLD STORAGE SEE: STOREITCOLD.COM
  • 25. AC UNITS: COOL BOT 10,000 TO 25,000 BTU ($300-600) NOT ALL BRANDS WORK-CHECK THE WEBSITE! http://www.storeitcold.com/
  • 26. Pack n Cool • http://www.cals.ncsu.edu/agcomm/news- center/perspectives/n-c-states-pack-n-cool- provides-farmers-with-mobile-refrigeration- solution/
  • 27.
  • 28. PRECOOLING • SEPARATE FROM COLD ROOM IS BEST • MOVE FRUIT INTO PRECOOLING, BLOW OUT HEAT WITH FORCED AIR OR KEEP PALLETTS A FOOT APART TO CHANNEL COLD AIR • MOVE INTO COLD ROOM ONCE FRUIT AT DESIRED TEMPERATURE • ADD PLASTIC CURTAINS TO MINIMIZE WARM AIR EXCHANGE
  • 29. CONDENSATION • GOING FROM AMBIENT TO COLD: • CONDENSATE FORMS WHEN MOVE FROM COLD TO WARM (WATER MOVES FROM WARM TO COLD)
  • 30. WHAT TO DO? • IF SELLING QUICKLY (WITHIN A DAY) COOL TO 60 F SO DON’T GET CONDENSATION • REMEMBER THAT FRUIT ON OUTSIDE OF PALLET OR CARTON WILL BE 10 F COOLER THAN CENTER!!
  • 31. CAN PLACE IN PLASTIC BAGS OR WITH PLASTIC OVER FRUIT WHILE WARMING TO COLLECT CONDENSATE; ALLOW TO DRY BEFORE REMOVING PLASTIC
  • 32. COLD CHAIN (CONT) • LOAD INTO REFRIGERATED TRANSIT AS QUICKLY AS POSSIBLE • UNLOAD INTO REFRIGERATED STORAGE QUICKLY • MEASURE/MONITOR TEMPERATURE AT EACH STEP AND DURING TRANSIT USING RECORDERS (STOW AWAY)
  • 33. POSTHARVEST KIT • FUNDED BY NARBA (NORTH AMERICAN RASPBERRY AND BLACKBERRY ASSOCIATION) • MOST PRODUCTS CAN BE PURCHASED FROM AMAZON, HARBOR FREIGHT, WALMART
  • 34. CONTENTS • THERMOMETERS-COOLING IS THE KEY • ANEMOMETER (MEASURES WIND SPEED FOR COOLING ESTIMATION) • SIZE MEASURMENTS (MASS, FRUIT GRADE) • REFRACTOMETER, PH PAPER (MEASURE FRUIT QUALITY) • CHLORINE PAPER TO MEASURE FREE CHLORINE IN WASH WATER
  • 35. SOURCES OF INFORMATION BRAMBLE PRODUCTION GUIDE (CORNELL UNIVERSITY) NC BRAMBLE PORTAL http://www.ncsu.edu/enterprises/blackberries- raspberries http://www.georgiaorganics.org/forfarmers/cr opproduction/postharvest/WalkinCoolerConst ruction.pdf James Bartsch , Cornell, WALK IN COOLER 1986 Bull. No. 453
  • 36. SOURCES-WEB SITES • NORTH CAROLINA STATE http://www.bae.ncsu.edu/programs/ext ension/publicat/postharv/ • UNIV CALIFORNIA-DAVIS AND UC- KEARNEYSVILLE http://postharvest.ucdavis.edu/ • http://anrcatalog.ucdavis.edu • USDA HANDBOOK 66 http://www.ba.ars.usda.gov/hb66/conte nts.html
  • 37. postharvest.ucdavis.edu/Pubs/publications.shtml • Postharvest Technology of Horticultural Crops publication 3311 (UC-davis) 2002 •Postharvest Technology for Small- Scale Produce Marketers: Economic Opportunities, Quality and Food Safety
  • 39.
  • 40. PICK FULL COLOR, FIRM, EASILY DETACHED BE GENTLE!