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BYNIKHIL ANAND SRIVASTAVA
3rd YEAR - MECHANICAL ENGG.
SEC - J
ROLL NO - 02
Welding is the process of permanently
joining two or more metal parts, by
melting both materials.
The molten materials quickly cool,
and the two metals are permanently
bonded.
Spot welding and seam welding are
two very popular methods used for
sheet metal parts.






GAS WELDING
ARC WELDING
RESISTANCE WELDING
SOLDERING
BRAZING
Definition :Metal joining process in which the ends
of pieces to be joined are heated at their interface
by producing coalescence with one or more gas
flames (such as oxygen and acetylene), with or
without the use of a filler metal.


Arc welding is a type of welding that uses a
welding power supply to create an electric
arc between an electrode and the base
material to melt the metals at the welding
point.




Resistance welding involves the generation of heat
by passing current through the resistance caused
by the contact between two or more metal
surfaces. Small pools of molten metal are formed
at the weld area as high current (1000–100,000 A)
is passed through the metal.
In general, resistance welding methods are efficient
and cause little pollution, but their applications are
somewhat limited and the equipment cost can be
high.
SOLDERING
Soldering is a process in which two or more metal
items are joined together by melting and flowing a
filler metal (solder) into the joint, the filler metal
having a lower melting point than the workpiece


Brazing is a metaljoining process
whereby a filler
metal is heated
above melting point
and distributed
between two or more
close-fitting parts by
capillary action.






CARBURIZING FLAME
-temp 3150 *C
NEUTRAL FLAME
-temp 3200 *C
OXIDIZING FLAME
-temp 3500 *C


Welds can be geometrically prepared in many
different ways. The five basic types of weld joints
are
1. Butt Joint
2. Lap Joint
3. Corner Joint
4. Edge Joint
5. T-Joint
An image of a cross section of a
welded butt joint, with shading
that shows the locations of the
fusion zone (dark gray) and the
heat-affected zone (middle shade
of gray) in the base material
(light gray)




A welding defect is any flaw that compromises the
usefulness of the finished weldment.
A welding defect mainly weakens the weld joint.
TYPES OF DEFECT
1. Cracks
2. Distortion
3. Welding angular distortion
4. Welding shrinkage
transverse
Welding shrinkage longitudinal
THANK YOU

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MECHANICAL ENGG STUDENT EXPLAINS WELDING PROCESSES

  • 1. BYNIKHIL ANAND SRIVASTAVA 3rd YEAR - MECHANICAL ENGG. SEC - J ROLL NO - 02
  • 2. Welding is the process of permanently joining two or more metal parts, by melting both materials. The molten materials quickly cool, and the two metals are permanently bonded. Spot welding and seam welding are two very popular methods used for sheet metal parts.
  • 4. Definition :Metal joining process in which the ends of pieces to be joined are heated at their interface by producing coalescence with one or more gas flames (such as oxygen and acetylene), with or without the use of a filler metal.
  • 5.
  • 6.  Arc welding is a type of welding that uses a welding power supply to create an electric arc between an electrode and the base material to melt the metals at the welding point.
  • 7.
  • 8.   Resistance welding involves the generation of heat by passing current through the resistance caused by the contact between two or more metal surfaces. Small pools of molten metal are formed at the weld area as high current (1000–100,000 A) is passed through the metal. In general, resistance welding methods are efficient and cause little pollution, but their applications are somewhat limited and the equipment cost can be high.
  • 9.
  • 10. SOLDERING Soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal (solder) into the joint, the filler metal having a lower melting point than the workpiece
  • 11.  Brazing is a metaljoining process whereby a filler metal is heated above melting point and distributed between two or more close-fitting parts by capillary action.
  • 12.
  • 13.    CARBURIZING FLAME -temp 3150 *C NEUTRAL FLAME -temp 3200 *C OXIDIZING FLAME -temp 3500 *C
  • 14.
  • 15.  Welds can be geometrically prepared in many different ways. The five basic types of weld joints are 1. Butt Joint 2. Lap Joint 3. Corner Joint 4. Edge Joint 5. T-Joint
  • 16. An image of a cross section of a welded butt joint, with shading that shows the locations of the fusion zone (dark gray) and the heat-affected zone (middle shade of gray) in the base material (light gray)
  • 17.   A welding defect is any flaw that compromises the usefulness of the finished weldment. A welding defect mainly weakens the weld joint. TYPES OF DEFECT 1. Cracks 2. Distortion 3. Welding angular distortion 4. Welding shrinkage transverse
  • 18.
  • 20.
  • 21.