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INDUSTRIAL TRAINING
PRESENTATION ON
VITA MILK PLANT , AMBALA
CITY
By :
Riti 1521710
Pari Khurana 1521721
Vanya gupta 1521702
MDN 3
MILK
Milk is defined as “the whole , fresh , clean , lacteal secretion obtained
by the complete milking of one or more healthy milch animals,
containing the minimum prescribed percentage of milk fat and milk
solids – non – fat.
INTRODUCTION:
The Haryana Dairy Development
Cooperation Federation Ltd. [
HDDCF ] is engaged in
procurement and processing of
milk and manufacturing of milk
product under the famous brand
‘’ VITA ‘’. A range of vita
products including pasteurized
full cream milk , standard milk ,
toned milk and double toned milk
in pouches , ghee , table butter ,
paneer , sweetened flavored milk
, sweet lassi , namkeen lassi ,
plain lassi , dahi , kheer and
milkcake etc. are prepared here.
Vision & mission :
• Vision:- It is our endeavor to provide the best and the most
efficient service the areas of milk procurement, processing
and marketing.
• Employee participation
• Contentious improvement
• Human resources development.
• Mission:- Milk Plant Ambala to the cooperative movement
in Haryana. With determination & pride we will continue
to serve farmers, rural India & our consumers. Our values
reflect our identity.
Products manufactured by Vita, Ambala:
• Liquid milk
• Ghee
• Paneer
• SFM
• Milk cake
• Lassi
• Kheer
• Dahi
RAW MILK RECEIVING DOC [RMRD] :
Tankers are received from farm
chilling centres.
Complete washing of tyres and outer
surface of tanks are done.
 Tanker capacity varies from 15,000 L
to 20,000 L.
 No. of tankers varies from 80-85 in
flush season and 30-35 tankers a day
in lean season.
 Samples are withdraw after manual
mixing of milk.
MILK PROCESSING SECTION :
PASTEURISATION : The heating of every particle of
milk or milk product to a specific temperature for a
specified period of time without allowing
recontamination of that milk or milk product during the
heat treatment process.
VITA uses:
HTST ( High-temperature-short-time ) Pasteurization:
The term is an abbreviation of high-temperature-short-
time. The HTST process for milk involves heating it to
72-75°C with a holding time of 15-20 seconds before it
is cooled. Depending upon the quality of the raw milk
and the degree of refrigeration , the shelf life may be
from 2 days to 16 days.
 App. 75,000 L milk is produced per day.
 Plate frame pasteurizer is used for
pasteurization.
 Pasteurized milk is stored in silos with 40,000
L storage capacity, until milk is packed.
Milk packaging :
 Full cream milk in 500 ml pouch and 6 lt. pouch { orange color}
Minimum milk fat : 6.0 %
Minimum SNF : 9.00 %
 Standard milk in 500 ml pouch and 6 lt. pouch { green color}
Minimum milk fat: 4.5 %
Minimum SNF : 8.50%
 Toned milk in 500 ml pouch and 6 lt. pouch { blue color}
Minimum milk fat: 3%
Minimum SNF : 8.5%
 Double toned milk in 500ml pouch and 6 lt. pouch { yellow color}
Minimum milk fat:1.5%
Minimum SNF: 9.00%
Ghee processing :
Ghee means the pure heat clarified fat derived solely from milk or butter or from cream to which no
coloring matter or preservative has been added.
Nutritive value of ghee :
Energy 897 kcal
Protein nil
Carbohydrates nil
Fat 99.7 g
Cholestrol 275 mg-375 mg
Sugar nil
Fibre nil
Saturated Fatty
Acid
58 g
Mono
Unsaturated Fatty
Acid
28 g
Poly Unsaturated
Fatty Acid
2 g
Trans Fatty Acid 5 g
Vitamin A 2000-3500 IU
Paneer processing:
Paneer is the product obtained from milk by precipitation with sour milk,
lactic acid and citric acid .
Nutritive value of paneer :
Energy 290 kcal
Fat 23.0 g
Protin 18.0 g
Carbohydra
tes
3.0 g
Sugar 0.0 g
Standarised flavoured milk:
Flavours of SFM:
• Haldi
• Coffee
• Elaichi
• Vanilla
• Butter scotch
The SFM is made
from double toned
milk.
Nutritive value of SFM:
Engergy 71 kcal
Fat 1.50 g
Protein 3.30 g
Carbohydrate
(a) Sucrose 4.70 g
(b) Lactose 6.00 g
Protein 0.70 g
Milk cake making:
Taken SM milk + sugar
Added in a churner and mix for 3-4 hours
Emptied the granulated mixer into rectangular greased cans.
Cooled for a day
Cutting and shaped
Packing in cardboard boxes
Milk cake:
• Approximately 3.5 kgs of milk cake is
produced out of 12kg SM milk.
• Its cost is Rs. 360/kg.
• It is packed in cardboard boxes of 1
kg and half kg packing.
Energy 289 Kcal
Fat 19.0 g
Protein 3.30 g
Carbohydrates 5.10 g
sugar 20.00 gm
Lassi manufacturing :
Types of lassi made by vita milk plant , Ambala:
• Meethi lassi cup 200 ml
fat-3.0%
SNF-8.6%
• Meethi lassi pouch 200 ml
fat-3.0%
SNF-8.6%
• Lassi lite namkeen pouch 200 ml
fat-4.5%
SNF-8.5%
• Namkeen lassi pouch 250 ml
fat-4.5%
SNF- 8.5%
• Plain lassi pouch 500 ml
fat-4.5%
SNF-8.5%
• Plain lassi pouch 1 lt
fat - 4.5%
SNF- 8.5%
Lassi processing:
 Milk is taken and heated at >85°C.
 Holded for about10 minutes.
 Cooled at 40-45°C.
 Culture added.
 Settling time for 4-5 hours.
 Addition of pasteurized water [50% dilution]
 Addition of sugar , jeera , flavour [rose] and salt as
per lassi type.
Kheer manufacturing :
Nutritive value of kheer :
Engergy 125 Kcal
Carbohydrate 13.80 g
(a) Sucrose 7.50 g
(b) Lactose 6.30 g
Protein 4.00 g
Fat 3.80 g
Rice 3.70 g

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INDUSTRIAL TRAINING PRESENTATION VITA NEW.pptx

  • 1. INDUSTRIAL TRAINING PRESENTATION ON VITA MILK PLANT , AMBALA CITY By : Riti 1521710 Pari Khurana 1521721 Vanya gupta 1521702 MDN 3
  • 2. MILK Milk is defined as “the whole , fresh , clean , lacteal secretion obtained by the complete milking of one or more healthy milch animals, containing the minimum prescribed percentage of milk fat and milk solids – non – fat.
  • 3. INTRODUCTION: The Haryana Dairy Development Cooperation Federation Ltd. [ HDDCF ] is engaged in procurement and processing of milk and manufacturing of milk product under the famous brand ‘’ VITA ‘’. A range of vita products including pasteurized full cream milk , standard milk , toned milk and double toned milk in pouches , ghee , table butter , paneer , sweetened flavored milk , sweet lassi , namkeen lassi , plain lassi , dahi , kheer and milkcake etc. are prepared here.
  • 4. Vision & mission : • Vision:- It is our endeavor to provide the best and the most efficient service the areas of milk procurement, processing and marketing. • Employee participation • Contentious improvement • Human resources development. • Mission:- Milk Plant Ambala to the cooperative movement in Haryana. With determination & pride we will continue to serve farmers, rural India & our consumers. Our values reflect our identity.
  • 5. Products manufactured by Vita, Ambala: • Liquid milk • Ghee • Paneer • SFM • Milk cake • Lassi • Kheer • Dahi
  • 6. RAW MILK RECEIVING DOC [RMRD] : Tankers are received from farm chilling centres. Complete washing of tyres and outer surface of tanks are done.  Tanker capacity varies from 15,000 L to 20,000 L.  No. of tankers varies from 80-85 in flush season and 30-35 tankers a day in lean season.  Samples are withdraw after manual mixing of milk.
  • 7. MILK PROCESSING SECTION : PASTEURISATION : The heating of every particle of milk or milk product to a specific temperature for a specified period of time without allowing recontamination of that milk or milk product during the heat treatment process. VITA uses: HTST ( High-temperature-short-time ) Pasteurization: The term is an abbreviation of high-temperature-short- time. The HTST process for milk involves heating it to 72-75°C with a holding time of 15-20 seconds before it is cooled. Depending upon the quality of the raw milk and the degree of refrigeration , the shelf life may be from 2 days to 16 days.  App. 75,000 L milk is produced per day.  Plate frame pasteurizer is used for pasteurization.  Pasteurized milk is stored in silos with 40,000 L storage capacity, until milk is packed.
  • 8. Milk packaging :  Full cream milk in 500 ml pouch and 6 lt. pouch { orange color} Minimum milk fat : 6.0 % Minimum SNF : 9.00 %  Standard milk in 500 ml pouch and 6 lt. pouch { green color} Minimum milk fat: 4.5 % Minimum SNF : 8.50%  Toned milk in 500 ml pouch and 6 lt. pouch { blue color} Minimum milk fat: 3% Minimum SNF : 8.5%  Double toned milk in 500ml pouch and 6 lt. pouch { yellow color} Minimum milk fat:1.5% Minimum SNF: 9.00%
  • 9. Ghee processing : Ghee means the pure heat clarified fat derived solely from milk or butter or from cream to which no coloring matter or preservative has been added.
  • 10. Nutritive value of ghee : Energy 897 kcal Protein nil Carbohydrates nil Fat 99.7 g Cholestrol 275 mg-375 mg Sugar nil Fibre nil Saturated Fatty Acid 58 g Mono Unsaturated Fatty Acid 28 g Poly Unsaturated Fatty Acid 2 g Trans Fatty Acid 5 g Vitamin A 2000-3500 IU
  • 11. Paneer processing: Paneer is the product obtained from milk by precipitation with sour milk, lactic acid and citric acid .
  • 12. Nutritive value of paneer : Energy 290 kcal Fat 23.0 g Protin 18.0 g Carbohydra tes 3.0 g Sugar 0.0 g
  • 14. Flavours of SFM: • Haldi • Coffee • Elaichi • Vanilla • Butter scotch The SFM is made from double toned milk.
  • 15. Nutritive value of SFM: Engergy 71 kcal Fat 1.50 g Protein 3.30 g Carbohydrate (a) Sucrose 4.70 g (b) Lactose 6.00 g Protein 0.70 g
  • 16. Milk cake making: Taken SM milk + sugar Added in a churner and mix for 3-4 hours Emptied the granulated mixer into rectangular greased cans. Cooled for a day Cutting and shaped Packing in cardboard boxes
  • 17. Milk cake: • Approximately 3.5 kgs of milk cake is produced out of 12kg SM milk. • Its cost is Rs. 360/kg. • It is packed in cardboard boxes of 1 kg and half kg packing. Energy 289 Kcal Fat 19.0 g Protein 3.30 g Carbohydrates 5.10 g sugar 20.00 gm
  • 18. Lassi manufacturing : Types of lassi made by vita milk plant , Ambala: • Meethi lassi cup 200 ml fat-3.0% SNF-8.6% • Meethi lassi pouch 200 ml fat-3.0% SNF-8.6% • Lassi lite namkeen pouch 200 ml fat-4.5% SNF-8.5% • Namkeen lassi pouch 250 ml fat-4.5% SNF- 8.5% • Plain lassi pouch 500 ml fat-4.5% SNF-8.5% • Plain lassi pouch 1 lt fat - 4.5% SNF- 8.5%
  • 19. Lassi processing:  Milk is taken and heated at >85°C.  Holded for about10 minutes.  Cooled at 40-45°C.  Culture added.  Settling time for 4-5 hours.  Addition of pasteurized water [50% dilution]  Addition of sugar , jeera , flavour [rose] and salt as per lassi type.
  • 21. Nutritive value of kheer : Engergy 125 Kcal Carbohydrate 13.80 g (a) Sucrose 7.50 g (b) Lactose 6.30 g Protein 4.00 g Fat 3.80 g Rice 3.70 g