1.
CEL 898
SEMESTER I (2015-2016)
LIFE CYCLE ANALYSIS & DESIGN FOR ENVIRONMENT
“DEVELOPMENT OF HYPOTHETICAL ECO-INDUSTRIAL PARK AT
BELLARY DISTRICT, KARNATAKA (INDIA)”
Presented by
Submitted to
Prof. Arvind K. Nema
Department of Civil Engineering,
Indian Institute of Technology Delhi
New Delhi-110 016, India
“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
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Sandeep Jain (2014CET2226)
Shantanu Parashar (2014CEV2093)
Monica Shrivastava (2014CEC2736)
Annamalai M. (2014CEC2733)

2.
PRESENTATION OUTLINE
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The Need!
Industrial Ecology: Definition & Principle
Eco-Industrial Park (EIP)
About Bellary
Industries at Bellary (Existing & Proposed)
Proposed EIP Model at Bellary District
Conclusion & Future Scope
“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”

3.
THE NEED!
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Resource (Material) Flow in Today’s Society Ideal Resource (Material) Flow
“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
Image Courtesy: http://www.zerowaste.org/

4.
INDUSTRIAL ECOLOGY
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EnergyMaterial
Engineering
ToxicologySociology
Economics
Definition
Biosphere
Technological
System
Society
Principle
“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”

5.
ECO-INDUSTRIAL PARK (EIP)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
Information
Material Water Energy Natural Habitat
Infrastructure
Economic Benefits
Environmental Benefits
Community Benefits
Image Courtesy: Google Images

6.
ECO-INDUSTRIAL PARK (EIP)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
Aim:
Enhance Economic Performance
Minimizing Environmental Impacts
Components of EIP:
 Sustainable green design
 Cleaner production techniques and
methods
 Pollution prevention
 Energy efficiency
 Inter-company partnerships
 Benefits for neighbouring communities
Image Courtesy: Google Images

7.
ABOUT BELLARY
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
MSL = 1512 ft.
Area = 8420 km2
Bangalore = 304 Km
Sr. No. Name of Mineral Production In Tons
Major Minerals
1. Iron Ore 410591 MT
2. Iron Ore Fines 202812 MT
3. Red Oxide 8398 MT
4. White Quartz 17522 MT
Minor Minerals
1. Building Stone 106944 MT
2. Ordinary Sand 150 MT
3. Pink Granite 3462.242 m³
4. Grey Granite 4711.298 m³
(Source: Department of Mines and Geology)
Mineral Resources:
25 % of India's Iron ore reserve
Mineral Resources
Agriculture:
 Major Occupation
 75% of Labour force livelihood
 Paddy, Jawar, Bajra, Ground Nut,
Sugarcane, Sunflower
Animal Husbandry:
 Next to Agriculture
 141 Daily Cooperative Society
 137 Boilers units, Bird Population
of 13 lakh
Forest Reserve:
 97,017 hectares
 12% of the total geographical
area of the district
Image Courtesy: Google Images

8.
1. Steel Industry:
Production Capacity = 1 Million tonnes
(Plan to increase to 1.6 million tonnes)
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
Raw material/tonnes
1. Iron Ore = 1400 Kg
2. Coal = 800 Kg
3. Limestone = 300 kg
4. Recycled Steel = 120 kg
Water
Tungabhadra Reservoir
Energy
Hydel Power
Steel Industry
Iron Ore
Bellary-Hospet Area (Karnataka), The Heart
of the High-Grade Iron ore Belt, From Goa
(1.4 Million Tonnes)Coal
Kanhan Valley (Chhattisgarh) and Singareni
(Andhra Pradesh)
(0.8 Million Tonnes)
Limestone & Dolomite
Available within 100 km radii
(0.3 Million Tonnes)
Recycled Steel
From scrap of Engineering Goods Industry
(0.12 Million Tonnes)
Slag
(0.3 Million Tonnes)
Flue Gases
Red Oxide
Cement Road
Aggregate
Fertilizers

9.
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
2. Engineering Goods: Forward Link Industry
 Most of the units are in MSME sector
 USE steel produced locally
 Plastic and rubber also used
 Scrap is recycled in the steel plant

10.
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
3. Engineering Goods: Forward Link Industry
Treated water
Coal
Fly ash
Bottom ashCoal based Thermal Power Plant
Waste heat
Treated water
Coal based Thermal Power Plant
Image Courtesy: Google Images

11.
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
4. Cement Industry
Cement Industries
Fly ash
Slag
Bottom Ash
5. Brick Industry
Image Courtesy: Google Images

12.
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
6. Red Oxide Industry:
 Raw Material: Iron Waste or Iron Filings (40%-100% elementary Iron)
 Thiobacillus ferroxidants bacteria (ferrous sulphate into ferric sulphate)
 Use: Ingredient of Paints (50%) & Pigments, Structural Protection
 Capacity: 16 industries (4 tonnes/day) (Oxide colours & red oxide)
7. Cotton Industry: Cotton Ginning and Pressing Units
Absorbent Cotton
Cotton Fabric
Oil
Cotton Seed
Cotton Industry
Cosmetics &
Soaps
Cotton Production:
99,618 tons
Considering 20% Wastage
(Ginning and Pressing)
Considering 10% Wastage
(Yarn Making Industry)
Image Courtesy: Google Images

13.
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
8. Paper Industry:
Waste cotton & seed
Rags
Pulp Paper Industry
Paper Products

14.
INDUSTRIES AT BELLARY (EXISTING & PROPOSED)
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
9. Ready-Made Garments (RMG) Industry (Jeans):
*Jeans capital of India
 431 Registered Industries
 Production: 40.5 lakh pieces/annum (Worth >150 Cr.)
 Process: cutting of clothstitchingembroidery workcutting of threadschecking and passingwashing/dry
cleaning pressing/ironingchecking, and packing.
Ready-Made
Garments (RMG)
Industry
Synthetic Fibres
(Polyester/Lycra) Jeans
(40.5 Lakh Pieces/year)
*One Bale of cotton produces 215
pair of jeans.
Natural Cotton Fibres
(71,724 Tonnes/Year)
Buttons, Zips, Hooks,
tailoring Thread, Finishing
Chemicals (Dye), Packing
Materials
Waste Water (Starch, Dye)
(4 Billion Gallon)
(38 litre/jeans)
Rags (10% Wastage)

15.
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
PROPOSED EIP MODEL AT BELLARY
Legends:
Material Exchange
Energy Exchange
Proposed
Waste Water

16.
CONCLUSION
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
 Hypothetical model to demonstrate interaction (assumptions and limitations associated)
 Actual situation of Industrial Park can be known
 Potential Exchange Possibilities
 Helpful in maximizing the exchanges
 Easy to determine quantum of material and energy exchange and unrecycled waste
 Helpful to estimate economic and environmental benefits
FUTURE SCOPE
 LCA can be used to improve individual processes further.
 Other possible energy exchange opportunities can be explored.

17.
REFERENCES
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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”
References
[1] Cote´ and Rosenthal (1998), “Designing eco-industrial parks: a synthesis of some experiences”, Journal of
Cleaner Production, vol. 6, 181-188
[2] Council on Sustainable Development (1996), “Resource Manual on Infrastructure for Eco-Industrial
Development”
[3] Hein et al. (2015), “A Conceptual Framework for Eco-Industrial Parks”, Proceedings of the ASME 2015
International Design Engineering Technical Conferences & Computers and Information in Engineering Conference
2015, Boston, Massachusetts, USA
[4] The Canadian Group Inc., “Benefits of Eco-Industrial Networking”,
http://www.cardinalgroup.ca/cein/benefits.html/
[5] Kazuhiro et al. (2013), “Processing and Reusing Technologies for Steelmaking Slag”, NIPPON Steel Technical
Report No. 104
[6] Potter M. (2002), A technical report on “Iron Oxide Pigments”
http://minerals.usgs.gov/minerals/pubs/commodity/iron_oxide/iopmyb02.pdf
[7] Teekappa M. and Khan M. (2015), “Area, Yield and Production of Cotton in Bellary District of Karnataka State”,
Indian Streams Research Journal, vol. 5, Issue – 6
[8] Shodhganga, “Industrial profile of Bellary District”, http://shodhganga.inflibnet.ac.in
[9] Janice P. (2012), “How many pairs of jeans in a bale of cotton?, Lee Jeans Asks”
http://janiceperson.com/agriculture/ag-awareness/how-many-pairs-of-jeans-in-a-bale-of-cotton-lee-jeans-asks/
[10] Levi Strauss & Co. (2007), “The Lifecycle of a Jean”
http://www.levistrauss.com/sustainability/planet/
[11] “How Products Are Made”, http://www.madehow.com/Volume-1/Blue-Jeans.html

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“Development of Hypothetical Eco-Industrial Park at Bellary District, Karnataka (India)”