2. Fats and Oils
• Concentrated source of energy
− Fats: 9 kcal/g
− Carbohydrates and proteins: 4 kcal/g
• Contribute to flavor and mouth feel
• Provide heat exchange medium for
cooking
• Lubricant
4. Overview
• Chemistry of fats and oils
• Manufacturing/processing
• Methods of analysis
• Trans fat
− History
− Which foods have it
− Potential health impact
− Regulations
− Solutions
6. Fatty acids
• Chain of carbon
atoms
• Acid group at one
end (COOH)
• Three fatty acids
(FA) form the arms
of triglyceride
• Defines properties of
the fat
8. Minor components of fats and oils
• Mono & Diglycerides
− Found in crude and processed oils
− Function as emulsifiers
• Phosphatides
− Lecithin
− Can darken oil under high heat (frying)
• Color bodies
− Chlorophyll
− Carotenoids (xanthophyll, carotene)
• Sterols
− Similar in structure to cholesterol
• Tocols
− Tocopherols, tocotrienols
− Natural antioxidants
− Can form potent red oxidation compounds
9. Saturated fatty acids
• No double bonds between carbons
• Each carbon is attached to two hydrogens
and is, therefore, saturated with hydrogen.
• Tend to be solid at room temperature
Unsaturated fatty acids
• At least one carbon-carbon double bond
• Tend to be liquid or very soft at room
temperature due to lower melting point.
11. Unsaturated FAs
• More chemically reactive than saturated
FAs
− i.e., more likely to react with oxygen at points
of unsaturation (C=C)
• Monosaturated
− Only 1 double bond
• Polyunsaturated
− More than 1 double bond
− As # of double bonds increases
• Chemical reactivity increases
• Melting point gets lower
− Excellent source: vegetable oils
13. Geometric isomers
Hydrogen atoms are on the
opposite side of the double bond.
14. Cis v. Trans Fat
• Cis is the natural form in edible oils
• Small amount of trans naturally
occurs in fat from ruminants (cows,
sheep, etc.)
• Artificial trans fats are formed during
hydrogenation process
− Improves stability/functionality of fat
− Potential health implications
16. Degradation - Oxidation
• Autoxidation
− Exposure to air at room temperature
− First step: peroxide formation (no sensory change)
− Second step: start to get sensory changes
• Peroxides degrade lipid into secondary and tertiary
components
− Act as pro-oxidants
− Hydrocarbons, ketones, epoxides, short chain acids,
aldehydes, alcohols
• Iron, copper, and zinc can promote autoxidation
− Citric acid can chelate metals
− Retard or inhibit oxidation
• Oxidation at higher temperatures may result in
breakdown that follows a different route
− Lipid oxidation is complex.
− Many oxidation products are possible.
17. Degradation - Oxidation
• Usually affects polunsaturated fatty
acids (PUFAs)
• Carbon double bond weakens H-
bonds attached to neighboring
carbon
• Oxygen spontaneously reacts with
exposed H
Fatty acid Hydroperoxide Rancid odor molecules
19. Antioxidants
• Natural antioxidants scavenge oxygen
and chelate metals in living things.
• Processing also remove naturally
occurring compounds that prevent
oxidation.
• RBD oils have very little odor and flavor.
• Antioxidants are reintegrated to improve
product stability (prevent rancidity).
− Donates H to fatty acid radicals to stabilize
21. Antioxidants
• Metal chelators
− Citric acid
− EDTA
• Radical scavengers
− Vitamin E
− BHA, BHT
• Store oils tightly closed away from
light and heat.
22. Degradation - Hydrolysis
• Heat + Water + Triglyceride =
Release of Free Fatty Acids (FFA)
• Lowers smoke-point
− Temperature at which contaminants
are driven out as smoke but lipid does
not ignite
− Overheated can produce acrolein
• Overheated glycerol
• Odorous and irritating fumes
23. Degradation - Hydrolysis
• Development of off-flavors and off-
odors (hydrolytic rancidity)
− High lauric acid (coconut, palm
kernel oil) → soapy flavors
− Can occur more slowly at room
temperature (sour butter)
− Naturally occurring lipase
• 3M Shortening Monitoring strips test
for FFA in fryers
24. Degradation - Polymerization
• Usually results from extreme heat (frying)
− Polymers form at smoke point
− Pyrolysis leads to development of undesirable
properties
• Bonding of FAs into long chains or cross-
linked/branched structures
− Carbon to carbon bonds
− Oxygen bridges between molecules
• Associated with the late stages of oxidation
− FFAs can link to form large molecules
28. Processing - Extraction
• Pressing/expelling
− Seeds may be slightly cooked and then
squeezed to release oil
− Oil may be clarified by filtration or
centrifugation
− Some consumers prefer as a chemical-free
alternative
• Solvent extraction
− Greater yield than pressing
− Oil is separated from cracked oil seeds
− Nontoxic solvent (hexane) seeps into seed to
dissolve oils
− Solvent is distilled leaving behind oil
• Combination of pressing followed by solvent
extraction
29. Processing - Refining
• Following extraction, impurities are removed
from crude fat or oil
− Improve color and flavor
• Aldehydes
• FFAs
• Gums
• Lecithin
• Ketones
• Soaps
− Improve safety
• Aflatoxins in peanut oil
• Gossypol in cottonseed oil
30. Processing - Refining
• Caustic soda (lye or NaOH) added to
crude oil to remove FFAs
• Alkali is stirred with fat to produce
“foots”, solid masses that settles out
of solution (precipitate)
• Solids are utilized in soapmaking
31. Processing - Bleaching
• Refined oil is bleached (decolorized) with
clay and activated charcoal.
− Diatomaceous earth
− Acid activated clays
• Color compounds adsorb onto clay.
− Chlorophylls
− Carotenoids
• Peroxides, pro-oxidants, gums, and soaps
are also removed.
• Clay is filtered from oil.
32. Processing - Hydrogenation
• Hydrogen is added to carbon double bonds of
FAs
− Unsaturated fat becomes saturated
• Process requires hydrogen gas, heat, pressure,
catalyst (nickel) and agitation
• Converts liquid fats to solid fats
− Margarine
− Shortening
• Increases melting point
• Yields trans fat
• Lose some nutritional value of essential fatty
acids
− Linoleic (essential) becomes elaidic (nonessential)
acid
33. Processing - Deodorization
• Steam application under vacuum
(sparging)
• Fish oils (also safflower, soy, and canola)
• Goal is to achieve:
− < 0.05% FFAs
− < 0.5 peroxide value (zero is desired)
− Almost bland flavor and odor
− < 0.05% moisture (water)
• RBD: refined, bleached, deodorized
34. Processing – Plasticizing
• Or, votation
− Softening of a hard fat
− Creates homogeneous crystal structure
• Rate of fat crystallization is dictated by
agitation, heating, and subsequent cooling
− Rapid cooling = small fat crystals
• Good for baking
− Slow cooling = large fat crystals
• Shortenings (all-purpose, cake & icing) are
votated, or plasticized.
35. Processing – Plasticizing
• Shortenings for baking
− 10 to 12% nitrogen gas is injected
− Soft texture with low density
− Improves whiteness
• Margarines and fluid shortenings
(frying or pan & grill) votated without
N2
Fat crystals
in margarine
36. Other processes:
• Dewaxing
− Removal of natural waxes
• Tempering
− Determine crystalline state
• Fractionation
− Splits oil into components based on melting point
− Same raw material can yield frying oil and
shortening
• Winterization
− Oil is chilled and then filtered to remove crystalline
solids
− Salad oil
• Interesterification
− Rearrangement of fatty acid configuration to
achieve desired properties
− Conversion of lard to various types of shortenings
38. Common tests for quality
• Lovibond color
• Oxidative stability index (OSI)
• Free fatty acids (FFA)
• Peroxide value (PV)
• Flavor
• Filterable impurities
• Acid value
• Moisture Karl Fischer
39. Quality indicators – Lovibond color
• Method developed in 1860s by
Joseph Lovibond
• Tintometer measures visual color of oil
in units of red and yellow
− Red range 0-20
− Yellow range 0-70
40. Quality indicators – Oxidative stability
index (OSI)
• Automated, accelerated test
− Relative stability of oils
− Antioxidant effectiveness
• Air bubbled through oil, captured in
water, conductivity measured
• Presence of oxidation/rancidity
compounds
41. Quality indicators – Peroxide value
• Measures degree of lipid oxidation
• Low PV indicates little to no oxidation
Quality indicators – Acid value
• Quantifies hydrolytic rancidity, due to
lipase activity (not due to oxidation)
• Measures FFAs present in fat or oil
42. Common tests of physical properties
• Smoke, flash, fire point
− Oil smokes but does not ignite
− Fitness of oil for frying
• Solid fat index (SFI)
− Solid to liquid ratio based on density
• Solid fat content (SFC)
• Cold test
− Held at cool temp until cloudiness occurs
− Selection of oils for mayonnaise emulsion
• Capillary melting point (CMP)
• Specific gravity
43. Common tests of physical properties
• Viscosity
− Resistance of liquid to flow (thinness
or thickness)
− Depends on molecule size and
saturation
− Longer chain FAs increase viscosity
− Saturated fat more viscous than
unsaturated fat
44. Common tests for chemical
composition
• Iodine value (IV)
• Fatty acid composition (FAC)
• Saponification value (SV)
• Trans fatty acid (TFA)
• Trace metals
• Alpha monoglycerides
• Chlorophyll
• Phosphorous
• Tocopherol
45. Chemical composition – Iodine value
• Measures degree of saturation
• High IV indicates more carbon double
bonds
Chemical composition – Fatty acid
composition
• Assesses fatty acids on percentage basis
• Fatty acid “fingerprint”
− FAs separated from TG
− Identified by gas chromatography
46. Chemical composition – Trans fatty acid
• Spectroscopy or chromatography
• Need reliable and sensitive method
to back up claims (trans fat free)
Chemical composition – Saponification value
• Average molecular weight of FAs
• Indicator of:
− Suitability of oil for food preparation
vs. candle and soap making
− Flavor and odor properties
47. Analytical specifications for RBD soybean oil
Quality test Max/min AOCS method
Lovibond color Max. 10Y/1.0R Cc 13b-45
Free fatty acids Max 0.05% Ca 5a-40
Peroxide value Max 1.0 Cd 8b-90
Oxidative stability index Min. 8 h Cd 12b-92
Flavor 9 min. Cg 2-83
AOCS: American Oil Chemists’ Society
49. Trans fat
• Once a scientific oddity, trans fat is
now mainstream.
“A hidden health hazard flushed out of hiding…”
USA Today
“The stealth fat…it’s not labeled…and it’s bad for your heart.”
Consumer Reports
“Food labels must soon reveal the worst kind of fat…”
USA Today
“Trans fats found even in diet foods”
Star Tribune
50. Trans fat - History
• Since 1900, hydrogenated oil has
been part of the human diet.
• Usage levels have steadily increased
since then.
• Hydrogenated oils replace animal fat
− No cholesterol
− Reduce saturated fat intake
51. Trans fat - Background
• Oils seeds naturally contain:
− Saturated fat
− Monounsaturated fat
− Polyunsaturated fat
− Trans fat
• Hydrogenation stabilizes the oil.
• Oil has improved shelf life, flavor and
performance.
• BUT, level of trans fat is elevated.
52. Trans fat - Background
• Most trans fat derived from hydrogenation
of edible oils.
− 80% of trans fat intake is from hydrogenated
oil
• 20% of dietary trans fat (naturally occurring)
− Meat products (animal fat)
• 3-7% of beef fat
• 5-8% of mutton fat
− Milk products
• 6-8% of milk fat
80%
53. Trans fat - Background
• Minor sources of trans fat
− Heat during processing produces
some trans fat.
− Cooking (especially, frying) forms
small amounts of trans fat.
− Account for up to 2% of trans fat in
foods
54. Trans fat - Effect on health
• May raise LDL (bad cholesterol)
• Increase risk of coronary heart disease
− 12.5 million Americans
− Leading cause of death (500,000 annually) in
U. S.
• Saturated fat is major culprit
− Americans consumer 4 to 5 times more
saturated than trans fat
− Trans fat (hydrogenated oils) and dietary
cholesterol also contribute to heart disease
• Encouraged to eat monounsaturated (olive,
canola) and polyunsaturated (soybean,
corn, sunflower) fat instead
55. Trans fat – Food labeling
• Since Jan. 2006
− Trans fat added to
Nutrition Facts labels
− Sum of all unsaturated
FAs with at least one
carbon double bond in
trans configuration
− For retail commerce
56. Trans fat - Labeling
• Claims
− FDA: daily value not established
− Reduced/low trans fat
• Not allowed
− Trans free
• Not allowed
• If claim is 0 g/serving, must be <0.5 g/serving
− Saturated fat free
• <0.5 g saturated fat/serving AND <0.5 g trans
fat/serving
57. Trans fat and food service
• Restaurants: disclose as much nutritional
information as possible
• Labeling is optional UNLESS making a
nutritional or health claim.
• If claim is made:
− Only required for nutrient that is basis of claim
− Establishment must comply with claim
• Reference amount (free, reduced)
• Serve portion size as stated
− Disclosure via pamphlets, menu, banners,
tray lining, table tent cards, etc.
58. Rules of thumb for food service
• Restaurant food is exempt from nutritional
labeling.
− Restaurant definition:
• Food is served for immediate on-site
consumption
• Extended to walk-away and home delivery
where food is consumed immediately
• In-store bakeries and delis
− Food prepared primarily on premises is exempt
from nutritional labeling.
• Primarily processed/prepared on-site:
− Food augmented in a way that alters nutritional
profile
− Filling, frosting, enrobing, combining/assembling
− Custom prepared foods also exempt
• Self serve salad bar, sliced deli meats, birthday
cake
Unless a claim regarding health or nutrient content is made
59. Trans fat ban in NYC restaurants
• Dept. of Health began auditing July 2007:
− Ingredient labels of fats, oils, spreads,
margarines
− Presence of partially hydrogenated oils
− Letter of guarantee from manufacturer that
trans fat content <0.5 g/serving
• Violations punishable after grace period
(July 1-Oct. 1, 2007)
− Posted on Dept. of Health website
− Fines of $200-$2,000
• Standard menu items must be clearly
labeled with caloric content (chains and
fast-food)
61. Trans fat - Zero trans alternatives
• Tropical fats
Food industry − Palm, plam kernel, coconut oil
− Stable, readily available
route − High saturated faty (55-95%)
− Poor public perception
• Animal fat (lard)
− Low cost, stable, flavor, available
− 40-55% saturated fat, cholesterol, solid
− public perception, Halal and Kosher?
• Non-hydrogenated vegetable oils
• Selectively bred oilseed
• Genetically modified oilseed
62. Zero trans fats – Alternative oils
• High oleic sunflower oil (HOSO)
− High stability during frying
− Non GMO, traditionally cross-bred
− High in monounsaturated fat
− Clean, light flavor
63. Zero trans fats – Alternative oils
• Palm
− Versatile, inexpensive, and
functional
− Oil palms: Malaysia and
Indonesia
− Semi-solid at room temp.
− High saturated fat
• Palm oil
− From fruit, red color
• Palm kernel oil
− From palm fruit seed
65. Fat bloom in chocolate
• Looks like mold spoilage
− Fat crystals
• Fat molecules migrate to surface
− Storage temperature too high
− Temperature change too rapid
• How to prevent
− Tempering allows seed crystals to dictate
overall fat crystal structure
− Store properly
− Antibloom treatment
• TGs with oleic and behenic acids
• Mineral supplement
• Specialty milk products
66. Omega-3 fatty acids
• Location of first carbon double bond
− Essential (necessary and must be eaten)
• Health benefits
− Reduce risk of cardiovascular disease
• Lowers LDL, blood triglycerides
• Increases HDL
• Omega-3
− Coldwater fish (salmon, tuna, halibut)
− Nut oils
− Soybean oil
67. Emulsions
• Colloidal dispersion of non-miscible liquids (oil
and water)
− Opaque: dispersed particles scatter light
− Unstable food systems
− Flocculation desired over coalescence
• Oil in water emulsion
− Homogenized milk, cream, mayonnaise, hot dogs,
gravy
• Water in oil emulsion
− Butter (two liquid phases form a solid)
• Emulsion stabilizers (ampiphilic molecules)
• Gums, starches
• Egg yolk (lecithin), whey proteins
68. Fat substitutes
• General properties
− Low caloric value (non-digestible, on-absorbable)
− Acceptable to excellent sensory properties
• Olestra (Olean, 0 kcal/g)
− FAs attached to sucrose backbone
− Savory snacks
− Absorbs vitamins A, D, E, and K
• Esterified propoxylated glycerols (EPGs)
− Derived from fat (propylene oxide)
− Icings and salad dressings, frying oil
• Not derived from fat
− Oatrim® (oat bran/flour, 1 kcal/g)
− Simplesse® (microparticulated egg white and
whey protein; 1.2 kcal/g)