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AN AUTOMATED FINITE ELEMENT METHODOLOGY FOR
 HULL GIRDER PROGRESSIVE COLLAPSE ANALYSIS
     Simon Benson, Jonathan Downes and Robert S. Dow


        School of Marine Science and Technology
2


                    Contents

 Motivation

 Nonlinear Finite Element Method (NLFEM)

 Hull Girder Modelling Strategy

 Geometric Imperfections

 Case Study
3


                          Motivation

 Office of Naval Research (ONR) project:
   “Structural Performance of Lightweight Naval Vessels”
 Development and extension of hull girder progressive
  collapse analysis methodologies:
      Ultimate Strength Analysis
      Limit State Design
      Optimisation
      Reliability
      Damage Strength
      Recoverability

 Methods:
    Simplified Progressive Collapse Method
    Nonlinear Finite Element Method
4


         Nonlinear Finite Element Method

   Allows prediction of buckling and
    collapse characteristics of a
    structure
   Capable of predicting hull girder
    progressive collapse:
        Longitudinal bending (global load)
        A nonlinear phenomenon
        A function of the buckling strength of the
         compressed portion of the hull girder
   Nonlinear solver approach:
       Abaqus CAE 6.9
       “Quasi-static” implicit arc length solver
       OR
      Dynamic-explicit solver
5


    NLFEM Modelling Strategy




                     .…..to here


From here……
6


             NLFEM Modelling Strategy

 The FEM modelling process:
      Geometry definition
      Assignment of properties (thickness, material)
      Definition boundary conditions
      Selection of solver
      Generation of suitable mesh
      Introduction of geometric imperfections and residual stresses
      Solving and post-processing
 What aspects are time intensive (for the analyst)?
 Which aspects are important for nonlinear analysis?
7


            NLFEM Modelling Strategy

 Characteristics of a NLFEM Hull Girder Model:
      Model length
      Longitudinal structural details
      Transverse structural details
      Geometric imperfections (plate/stiffener out-of-flatness)
      Residual stresses due to welding

 These characteristics affect the global longitudinal strength

 How do we represent these factors in the NLFEM model?
8


            NLFEM Modelling Strategy

  Define Basis Model

   Apply Boundary
     Conditions

   Mesh and Apply
Geometric Imperfections

   Solve for Initial
  Residual Stresses

    Solve for Load
      Condition

     Post Process
9


                Geometric Imperfections

   Buckling strength of plates and
    panels are affected by geometric
    imperfections
   Representative imperfections must
    be explicitly modelled in the FEM
    mesh
      Plate Imperfection
      Stiffener Imperfection
      Column Imperfection
   Imperfection amplitude
   Methods for modelling
    imperfections:
      Eigenmode Superposition
      Direct Translation of Nodes
10


                             Modelling Method

The “building block” approach
 Define longitudinal scantlings as a
   collection of individual components:
        Simple plates
        Single stiffeners
   Assign stress zones and other properties at
    the component level
   Keep component identity throughout model
    build process
   Allows the nodes within each component to
    be controlled individually and collectively to
    impart initial imperfections into the model
11


                  Modelling Method


 Method Steps:
  1. Write/generate input file
  2. Build geometry from pre-defined
     building blocks in ABAQUS
     (python script)
  3. Set parameters (BCs, solver, etc.)
  4. Mesh geometry and write out
     “perfect” Abaqus input file
  5. Apply geometric imperfections to
     model (python script)
  6. Solve “imperfect” Abaqus input
     file
12


                           Case Study

   1/3 Scale Frigate Model
      Experimental Test in 1988
       (Dow 1991)
      Scantlings known
      Sag bending moment
      Correlated with equivalent
       progressive collapse method
       (interframe)
      Girder is re-analysed in
       numerous papers
   FEM Analyses:
      Interframe (½+1+½ bays –
       buckling in central bay)
      Single compartment (including
       bulkheads)
13
                Interframe Result
              Bending Moment Curve

 ½+1+½ bay model
 Imperfection in central bay only
  (average imperfections)
 Comparison:
    Experiment
    Smith Method
 Close correlation to experiment
  result
14
                            Interframe Result
                     Effect of Imperfection Amplitude

         Three levels of geometric
          imperfection
              Slight
              Average
              Severe
         Imperfection amplitudes as defined by
          Smith (1991)
         Higher imperfection amplitude =
          reduction in strength and bending
          stiffness

                                Smith (1991) – Steel Panels         Paik (2008) – Aluminium Panels
                             Slight      Average        Severe     Slight       Average      Severe
    wopl                 0.025 2t      0.1 2t      0.3 2t     0.018 2t   0.096 2t     0.252 2t
    woc (= 0.2)                        0.0008a      0.0020a
        ( =0.4)         0.00025a       0.0012a      0.0038a     0.0016a     0.0018a      0.0056a
        ( >= 0.6)                      0.0015a      0.0046a
    vos                  -              -            -           0.00019a    0.001a       0.0024a
15


               Compartment Results

 Compartment model

 Allows buckling over multiple frames

 Top deck fails with an overall collapse
  mode across the test bays

 Ultimate strength of about 85% of the
  experiment and interframe FEM result
16


              Compartment Results

 Comparable buckling pattern in the numerical solution
  compared to experiment
 Why do we show differences?
17


Compartment Results
18


                            Conclusions

   We propose an automated FEM approach with capabilities for robust
    modelling of a complex hull girder section for interframe or
    compartment level progressive collapse analysis
   The methodology allows the imperfection characteristics of the
    section to be accurately modelled in the FEM mesh
   The automated methodology has potential for improving NLFEM
    integration in a ship design process:
      Simple data file
      Integration with other software (e.g. CAD, HECSALV)
      The data file is comparable to those used in equivalent simplified
       progressive collapse methodologies
   The automation procedure significantly improves the usability of
    NLFEM in practical design situations
      Reduces the model build time
      Robust and repeatable methodology for imperfections
Thank you

 http://www.ncl.ac.uk/marine/
http://sibenson.wordpress.com

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Benson IMDC2012

  • 1. AN AUTOMATED FINITE ELEMENT METHODOLOGY FOR HULL GIRDER PROGRESSIVE COLLAPSE ANALYSIS Simon Benson, Jonathan Downes and Robert S. Dow School of Marine Science and Technology
  • 2. 2 Contents  Motivation  Nonlinear Finite Element Method (NLFEM)  Hull Girder Modelling Strategy  Geometric Imperfections  Case Study
  • 3. 3 Motivation  Office of Naval Research (ONR) project: “Structural Performance of Lightweight Naval Vessels”  Development and extension of hull girder progressive collapse analysis methodologies:  Ultimate Strength Analysis  Limit State Design  Optimisation  Reliability  Damage Strength  Recoverability  Methods:  Simplified Progressive Collapse Method  Nonlinear Finite Element Method
  • 4. 4 Nonlinear Finite Element Method  Allows prediction of buckling and collapse characteristics of a structure  Capable of predicting hull girder progressive collapse:  Longitudinal bending (global load)  A nonlinear phenomenon  A function of the buckling strength of the compressed portion of the hull girder  Nonlinear solver approach:  Abaqus CAE 6.9  “Quasi-static” implicit arc length solver OR  Dynamic-explicit solver
  • 5. 5 NLFEM Modelling Strategy .…..to here From here……
  • 6. 6 NLFEM Modelling Strategy  The FEM modelling process:  Geometry definition  Assignment of properties (thickness, material)  Definition boundary conditions  Selection of solver  Generation of suitable mesh  Introduction of geometric imperfections and residual stresses  Solving and post-processing  What aspects are time intensive (for the analyst)?  Which aspects are important for nonlinear analysis?
  • 7. 7 NLFEM Modelling Strategy  Characteristics of a NLFEM Hull Girder Model:  Model length  Longitudinal structural details  Transverse structural details  Geometric imperfections (plate/stiffener out-of-flatness)  Residual stresses due to welding  These characteristics affect the global longitudinal strength  How do we represent these factors in the NLFEM model?
  • 8. 8 NLFEM Modelling Strategy Define Basis Model Apply Boundary Conditions Mesh and Apply Geometric Imperfections Solve for Initial Residual Stresses Solve for Load Condition Post Process
  • 9. 9 Geometric Imperfections  Buckling strength of plates and panels are affected by geometric imperfections  Representative imperfections must be explicitly modelled in the FEM mesh  Plate Imperfection  Stiffener Imperfection  Column Imperfection  Imperfection amplitude  Methods for modelling imperfections:  Eigenmode Superposition  Direct Translation of Nodes
  • 10. 10 Modelling Method The “building block” approach  Define longitudinal scantlings as a collection of individual components:  Simple plates  Single stiffeners  Assign stress zones and other properties at the component level  Keep component identity throughout model build process  Allows the nodes within each component to be controlled individually and collectively to impart initial imperfections into the model
  • 11. 11 Modelling Method  Method Steps: 1. Write/generate input file 2. Build geometry from pre-defined building blocks in ABAQUS (python script) 3. Set parameters (BCs, solver, etc.) 4. Mesh geometry and write out “perfect” Abaqus input file 5. Apply geometric imperfections to model (python script) 6. Solve “imperfect” Abaqus input file
  • 12. 12 Case Study  1/3 Scale Frigate Model  Experimental Test in 1988 (Dow 1991)  Scantlings known  Sag bending moment  Correlated with equivalent progressive collapse method (interframe)  Girder is re-analysed in numerous papers  FEM Analyses:  Interframe (½+1+½ bays – buckling in central bay)  Single compartment (including bulkheads)
  • 13. 13 Interframe Result Bending Moment Curve  ½+1+½ bay model  Imperfection in central bay only (average imperfections)  Comparison:  Experiment  Smith Method  Close correlation to experiment result
  • 14. 14 Interframe Result Effect of Imperfection Amplitude  Three levels of geometric imperfection  Slight  Average  Severe  Imperfection amplitudes as defined by Smith (1991)  Higher imperfection amplitude = reduction in strength and bending stiffness Smith (1991) – Steel Panels Paik (2008) – Aluminium Panels Slight Average Severe Slight Average Severe wopl 0.025 2t 0.1 2t 0.3 2t 0.018 2t 0.096 2t 0.252 2t woc (= 0.2) 0.0008a 0.0020a ( =0.4) 0.00025a 0.0012a 0.0038a 0.0016a 0.0018a 0.0056a ( >= 0.6) 0.0015a 0.0046a vos - - - 0.00019a 0.001a 0.0024a
  • 15. 15 Compartment Results  Compartment model  Allows buckling over multiple frames  Top deck fails with an overall collapse mode across the test bays  Ultimate strength of about 85% of the experiment and interframe FEM result
  • 16. 16 Compartment Results  Comparable buckling pattern in the numerical solution compared to experiment  Why do we show differences?
  • 18. 18 Conclusions  We propose an automated FEM approach with capabilities for robust modelling of a complex hull girder section for interframe or compartment level progressive collapse analysis  The methodology allows the imperfection characteristics of the section to be accurately modelled in the FEM mesh  The automated methodology has potential for improving NLFEM integration in a ship design process:  Simple data file  Integration with other software (e.g. CAD, HECSALV)  The data file is comparable to those used in equivalent simplified progressive collapse methodologies  The automation procedure significantly improves the usability of NLFEM in practical design situations  Reduces the model build time  Robust and repeatable methodology for imperfections