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Retrouvez le mode d'emploi de la bouilloire électrique Cuisinart CPK17E. La bouilloire est en vente sur habiague.com et dans notre boutique à Toulouse.
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11. SAFETY
Symbols Used in the Manual
3
WD2300S 09/2005 • Printed in Germany
Symbols Used in the Manual
To provide guidance and clearly identify potential
hazard points, we have used graphic illustrations in the
manual:
Danger
This symbol indicates a danger
to life.
You or other people could be
seriously or fatally injured if you
fail to comply with this
safetyinstruction.
Warning
This symbol representsa risk of
injury and/or potentially
signficant material damage.
You or other people could be
seriously injured and/or
significant material damage
could occur if you fail to comply
with this safety instruction.
Caution
This symbol represents
potential minor injuries and/or
potential minor material
damage.
You or other people could be
slightly injured and/or minor
material damage could occur if
you fail to comply with this
safety instruction.
Information
This symbol is used with
additional information and
instructions.
Option
This symbol is used with text
describing optional equipment.
This is not included with the
standard version.
MA-3400
12. SAFETY
General Safety Instructions
4
WD2300S 09/2005 • Printed in Germany
General Safety Instructions
Maintenance and Repair
Instructions
Motorised trucks can become hazardous if
maintenance and servicing work are neglected. For
this reason maintenance and inspections must be
performed at sufficiently short intervals. There must be
suitably trained personnel and proper guidelines at
your place of work.
Maintenance and Repair
1. 1. Always carry out work in accordance with the
test and maintenance schedule enclosed in these
maintenance instructions and any applicable
service bulletins.
2. Only qualified and authorised personnel may carry
out work on the truck.
3. Keep fire protection equipment at hand and do not
use a naked flame to check fluid levels or to test for
leaks.
4. Use groundwater neutral, non-flammable solvents
for cleaning. Always perform cleaning work over an
oil separator. Protect the electrical system against
damp.
5. Keep the work place and battery charging station
clean, dry and well ventilated.
6. Do not allow oils to penetrate the ground or the
drain system. Used oil must be recycled correctly.
Oil filters and dehumidifying inserts must be
treated as special waste. Observe the local
authority regulations.
7. Immediately neutralise and thoroughly rinse any
spilled battery fluid.
8. Keep the truck clean. This will facilitate tracing
loose or faulty components.
9. Maintain the legibility of the data capacity plate and
data plate, warning and instruction decals.
10. Truck modifications and additions may only be
performed with Crown’s prior written approval.
11. The reliability, safety and suitability of Crown
trucks can only be ensured by using original Crown
parts.
Danger
Observe the safety instructions
in the maintenance manual and
the truck operator manual.
Failure to do so could result in
serious or even fatal injuries to
maintenance and other
personnel.
Danger
Observe all relevant national
and local safety regulations for
maintenance and repair work.
Failure to do so could result in
serious and even fatal injuries
to maintenance and other
personnel.
MA-3400
13. SAFETY
General Safety Instructions
5
WD2300S 09/2005 • Printed in Germany
Before Parking the Truck
z Brake until the truck comes to rest.
z Lower the fork carriage fully.
z Apply the parking brake.
z Switch off the truck and remove the key.
z When parking on a slope or incline always chock
all wheels.
Before Working on the Truck
z Jack up the truck so that the drive wheel is clear of
the ground. Apply the Emergency Disconnect and
disconnect the battery.
z Prevent the truck from rolling away and lowering.
z When working on the mast, fork carriage or lifting
mast always apply a chock to prevent accidental
lowering.
z Allow sufficient room for manoeuvre when testing
the truck, to avoid endangering yourself and other
people.
Before Starting the Truck
z Test the safety mechanisms.
z Get into the travel position.
z Test the lifting mechanism, travel direction switch,
speed control, steering, warning mechanism and
brakes.
Warning and Instruction Decals on
the Truck
In the course of periodic maintenance work, check that
the warning and instruction decals on the truck are
complete and legible.
z Clean any dirty decals.
z Replace any faulty or missing decals.
A description and the location of the warning and
instruction decals used on the truck are given in section
10.9 of the spare parts manual.
MA-3400
15. INTRODUCTION
Introduction
9
WD2300S 09/2005 • Printed in Germany
Introduction
General
The present manual is designed for Customer Service
engineers who wish to familiarise themselves with the
maintenance work required for the various truck
components.
It also contains troubleshooting sections which can be
used to identify and remedy truck faults.
This manual therefore contains fewer and less detailed
warnings than the operator’s manual, as the latter is
aimed at persons who have very little or no prior
experience at all.
Operator manual
This manual contains no operating instructions. An
operator manual is supplied with the vehicle. Additional
copies can be ordered as required.
With the help of this manual you and your personnel
will be able to ensure the long service life, operational
safety and error free functioning of your Crown truck.
Service Training
Crown offers the appropriate truck related training for
service personnel. Details of this training can be
obtained from Crown on request.
Ordering Spare Parts
The maintenance manual does not cover spare parts.
These are listed in a separate manual.
Spare parts can be ordered by quoting:
z The truck specification number
z The truck model number
z The truck serial number
This information can be found on the truck data plate.
It is essential to provide this information to ensure
accurate, fast and efficient order processing.
Please refer to the specification sheets for the utilisable
loads, technical data and dimensions for this series.
Brochures can be obtained from your Crown dealer or
from the following address:
CROWN Gabelstapler GmbH & Co.KG
Moosacher Str.
80809 Munich
Germany
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 or 133
Information
This book is not an operator
manual. It is designed solely for
specialist personnel who have
been trained and authorised by
Crown to carry out the work
described in the manual.
ITD-3400
16. INTRODUCTION
Introduction
10
WD2300S 09/2005 • Printed in Germany
Using the Manual
This manual is divided into sections. The following
table shows how the manual is structured.
Maintenance manual structure
Section Description
IDX Index
MA Safety instructions
ITD Introduction
1 Lubrication and Adjustment
2 Hydraulic system maintenance
3 Power unit maintenance
4 Electrical system maintenance
5 Brake system maintenance
6 Steering system maintenance
7 Mast / lift mechanism
maintenance
8 Cylinder maintenance
9 Folding platform
DIA Electrical wiring diagrams
HYD Hydraulic diagrams
ITD-3400
18. LUBRICATION & ADJUSTMENT
Lifting the Truck
13
WD2300S 09/2005 • Printed in Germany
Lifting the Truck
Required capacity (WD without battery): 900 kg
The outriggers must be fully raised and the forks fully
lowered.
Lifting by Crane
Attach lifting gear as shown in the following diagram
and prevent the truck from slipping (see arrow).
Lifting with another Forklift Truck
The WD 2300 S can be raised at an angle using a
forklift truck.
z Position the forks of the truck which is doing the
lifting as shown by the diagram below.
z Place a chock approx. 90 mm thick between the
outriggers of the WD 2300 S and the
corresponding fork of the truck doing the lifting.
z Secure the WS 2300 S firmly to the forks of the
truck doing the lifting (e.g. with straps).
Danger
Make sure the crane / truck and
the lifting gear have the
required capacity.
If the crane or lift truck crash or
if a load falls, fatal injuries could
result.
G_WD-lift-crane
G_WD-on-forks
>
800
90
800
M1-3400
19. LUBRICATION & ADJUSTMENT
Jacking up the Truck
14
WD2300S 09/2005 • Printed in Germany
Jacking up the Truck
The outriggers must be raised in full in order to jack up
the truck.
z Place wedges (1) in front of both load wheels.
z Apply a jack with sufficient capacity (>800 kg) to
the centre of the skirting rail and raise the truck to
a maximum of 20 mm (2).
z Place sufficiently sized hard wooden blocks on
both sides underneath the chassis and lower the
truck onto the blocks (3).
z Now raise the outriggers with the jack.
z Place a hard wooden block underneath and lower
the truck onto it (4).
Danger
Always support a raised truck
with wooden blocks or other
appropriate equipment to
relieve the jack.
Never reach your hands or other
parts of your body under the
truck before it has been
supported, or when jacking up
the truck.
Improper handling of the truck
or of the auxiliary equipment
can result in fatal accidents.
G_WD-jack-up
3
4
3
1
M1-3400
20. LUBRICATION & ADJUSTMENT
Towing the Truck
15
WD2300S 09/2005 • Printed in Germany
Towing the Truck
When the truck is de-energised, the brake (acting on
the drive wheel) is applied. To remove the truck from
an aisle, for example, it can be raised and pulled by a
forklift truck. Capacity required (WD 2300 S unladen):
900 kg . The load wheels remain on the ground when
the truck is towed.
z Position the forks as shown in the diagram.
Take care not to damage the castor wheels on
either side of the truck.
z Raise the truck (at its front) approx. 40 mm.
Pull the truck slowly straight forward (as indicated by
the black arrow).
Caution
The drive wheel must be lifted
from the floor!
Otherwise the truck could be
damaged.
G_WD-tow
M1-3400
21. LUBRICATION & ADJUSTMENT
Accessing the Components
16
WD2300S 09/2005 • Printed in Germany
Accessing the Components
The following is a list of covers, panels etc. which must
be removed prior to carrying out repairs and / or
servicing in order to access the components. Refer to
the illustrations in this chapter which will help you to
locate the parts.
Power unit cover
Provides access to:
z Traction motor ™
z Power unit
z Brake
z Pump motor (PM), lift contactor (P), lowering valve
(SV1, SV2, SV3)
z Hydraulic oil reservoir
z Horn (HN)
z Diode block (DB)
z Traction control module (TCM)
z Main contactor (line)
z Fuse FU1 (travel power fuse)
z Fuse FU2 (raise)
z Diagnostic LED for TCM (LED)
z Hydraulic control module (HCM)
z Unigage (TT/BDI)
z Key switch (KYS)
z Fuse 3, FU3 (signal system)
z Fuse 4, FU4 (signal system)
z Platform module (PLM)
z Pressure switches (PS1, PS2, PS3)
Control handle
Provides access to:
z Horn switches (HNS1 & HNS2)
z Main Lift – lower switches (LOS1, LOS2)
z Main Lift – lift switch (RAS)
z Fast / Slow Travel Switch (HSS)
z Safety Reverse Switch (SAS)
z Potentiometer (POT), forward travel switch (FS),
reverse travel switch (RS)
z Lower switch (ILS Lower) initial lift
z Main switch (ILS Lift) initial lift
Control handle knuckle
Provides access to:
z Brake switch (BRS)
Warning
Always remove the battery
connector before carrying out
maintenance work. This applies
in particular if the connector
and electrical connections have
to be separated.
M1-3400
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23. LUBRICATION & ADJUSTMENT
Accessing the Components
17
WD2300S 09/2005 • Printed in Germany
Mast
Provides access to:
z Mast switch:
– Mast 1700 mm: Speed reduction limit switch
(LMS4)
– Mast 2100 mm: Speed reduction limit switches
(LMS4, LMS3, LMS2)
Platform and side restraint
Provides access to:
z Travel mode switches (GCSL, GCSR, PLS)
M1-3400