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Robot Trade


 Prepared by: Vikram S. Deshmukh
                          Date:14th Sept 2009
                              Place: Udaipur
                      vikramrobo@rediffmail.com




     ______________________________________       1
                 _____________
Index

 Scope
 Definition
 Require skill Set
 World Market
 Opportunities
 Robotic development in India
 Some of best Robotic Product
 My first Step..
 Further improvement
 My Vision

                    ______________________________________   2
                                _____________
Scope



     Scope of this presentation is to explore
 market trade and business opportunity in the
 robotic field. At the end I am explaining my
 robotic arm project details.




               ______________________________________   3
                           _____________
What is robotics?




 Robots are human interacting machines or
 systems used for social as well as commercial
 services.




               ______________________________________   4
                           _____________
What are the technologies used in the
robotics?




 Robotics requires multidisciplinary
 engineering skills like software, embedded
 system, mechanical, electronics, bio-
 science, electrical, instrumentation etc.



               ______________________________________   5
                           _____________
Additional Skills Require


 It requires ability to survey research in robotics
 field and applies concepts to consumer
 products.
 Study on Latest robotic trades and type of
 robots.
 Visualization and creative design.


                ______________________________________   6
                            _____________
Require skill Set
 Mathematics- dynamics, kinematics, inverse kinematics and vector
 algebra ,Trigonometry ,linear algebra etc.
 High level Software system – C, C++, OOP and VB or any GUI
 platform.
 Actuators and sensors- DC, Steeper, Servo, electro-hydro, Pulley
 drive, sensor encoding, feed back system.
 Electrical- Battery power consumption and management, Motor
 driver card.
 Electronics and Embedded system- Microcontroller, protocol
 support (TCP/IP, Rs232 etc) embedded “C”, Image processing and
 signal processing.
 Mechanical- 3D model designing, molding and fabrication.
 Advance Software technique: Artificial Intelligent and signal
 processing.


                    ______________________________________          7
                                _____________
World Market scope




Please go through following web link Three Questions “Dan Kara” he is the
CEO of, Robotics Trends http://www.blip.tv/file/980941
                          ______________________________________            8
                                      _____________
Entertainment robotic market


 Home care, lawn care
 Toys
 Entertainment robotics (Used in multimedia as
 Animatronics)
 Educational robotics
 Elder Assistance/ Healthcare


               ______________________________________   9
                           _____________
Opportunities


 All along the robotics value chain
 Parts and enabling technology
 OEM, reseller, retailer, distributor
 Design, development (HW and SW)
 Manufacturing
 Aftermarket


                ______________________________________   10
                            _____________
Robotic development in India

 Here I have given the references of some
 organizations that are getting advantage of
 robotic market, we can get some idea by
 analyzing their vision.

 Robosoft Systems,              (www.robosoftsystems.co.in)
 Hi-Tech Robotic Systemz Ltd, (www.hitechroboticsystemz.com
 TRI Techno solutions Pvt. Ltd, (www.thinklabs.in/)
 ADA Software Group,           (www.robots-alive.com/)


                    ______________________________________    11
                                _____________
Some of best Robotic Products for Home
and Education robot categories (Cont.)
 Irobot’s vacuum cleaner name “Roomba” 1.2M+ sold, targeting consumer
 market.For more information please visit
 http://store.irobot.com/home/index.jsp




                      ______________________________________            12
                                  _____________
“RoboSapien” This is designed by Mark Tilden 1.5M+ sold,
targeting toy market, For more information please visit
www.wowwee.com/en/products/toys/robots/robotics/robosapiens:r
obosapien




Autonomous, programmable and medium-sized humanoid robot
developed by the French company Aldebaran Robotics for more
information visit www.aldebaran-robotics.com




                     ______________________________________     13
                                 _____________
OWI 007 Robotic Arm Trainer rank in the “10 best educational
product” for more information please visit,
http://www.hobbytron.com/robot-arm.html




                      ______________________________________   14
                                  _____________
Animatronics is the use of electronics and robotics in
mechanised puppets to make them appear to be alive used
in multimedia and Featurefilms.




                   ______________________________________   15
                               _____________
Articulate arm robot

 Sometime called Anthropomorphic arms closely
 resembles the human arm




              ______________________________________   16
                          _____________
Technical terms (Cont.)

 Number of axes – two axes are required to reach any point in a plane; three
 axes are required to reach any point in space. To fully control the orientation of
 the end of the arm (i.e. the wrist) three more axes (yaw, pitch, and roll) are
 required.

 Degrees of freedom(DOF)- which is usually the same as the number of axes.

 Working envelope – the region of space a robot can reach.

 Repeatability - how well the robot will return to a programmed position. This is
 not the same as accuracy. It may be that when told to go to a certain X-Y-Z
 position that it gets only to within 1 mm of that position. This would be its
 accuracy which may be improved by calibration. But if that position is taught into
 controller memory and each time it is sent there it returns to within 0.1 mm of the
 taught position then the repeatability will be within 0.1 mm.



                          ______________________________________                      17
                                      _____________
Motion control – for some applications, such as simple pick-
and-place assembly, the robot need merely return repeatably
to a limited number of pre-taught positions. For more
sophisticated applications, such as welding and finishing (spray
painting), motion must be continuously controlled to follow a
path in space, with controlled orientation and velocity.

Power source – some robots use electric motors, others use
hydraulic actuators. The former are faster, the latter are
stronger and advantageous in applications such as spray
painting, where a spark could set off an explosion; however,
low internal air-pressurisation of the arm can prevent ingress of
flammable vapours as well as other contaminants.

Drive – some robots connect electric motors to the joints via
gears; others connect the motor to the joint directly (direct
drive). Using gears results in measurable 'backlash' which is
free movement in an axis. Smaller robot arms frequently
employ high speed, low torque DC motors, which generally
require high gearing ratios; this has the disadvantage of
backlash. In such cases the harmonic drive is often used.

                      ______________________________________        18
                                  _____________
My first Step..

 Description: PC-Controlled 5-DOF Robotic Arm.

 User can easily operate this robot. Operator can able to control
 its direction, pause the movement, record in step mode and
 can control different axis simultaneously.
        Diver circuit gets control signals from PC’s parallel communication
 port. This circuit consists of Logical Gates, Current Driver circuit. This robot
 has two-finger tips which can pick and place small objects.
 It has a special slippery contact (Electrical) that gives complete 360 degree
 of freedom at base and wrist of the robotic arm. Special attention had been
 given during manufacturing of this ARM mechanism modular so that it is
 possible to detach different modules like gripper, elbow, shoulder which
 helps in further enhancement.

                          ______________________________________                19
                                      _____________
First Paper Design
 Elbow Sketch:
 Elbow with 270 DOF and wrist can rotate
 in 360 DOF




                                     Base and Shoulder
                                    Sketch: base with 360
                                    degree of freedom with
                                    specially designed slippery
                                    contact and internal wiring.
                     ______________________________________        20
                                 _____________
My Own Creation




            ______________________________________   21
                        _____________
Modular Design
 We can dismantle this arm in 50 different individual
 parts.
 In the following picture you are seeing wrist, elbow,
 shoulder, all these parts can be reassembled within 3
 minute.




                  ______________________________________   22
                              _____________
Pick and Place Demo

•Robot Arm carrying Pen in its wrist




                         ______________________________________   23
                                     _____________
Hardware and Driver circuit .

• PC controlled card with internal DC motor driver circuit:




                          ______________________________________   24
                                      _____________
Typical applications


 Welding
 Painting
 Assembly
 Pick and place
 Packaging and Palletizing
 Product inspection, and testing


               ______________________________________   25
                           _____________
Further improvements

 With more sophisticated technology we can target
 education, home as well as toy market of robotics.

 In the requirement analyze (RA) phase we have to list
 out a “software & hardware skill set” that needs to be
 addressed or enhanced during the education process.
 My dream is to design and develop an Arm or kind of
 robot which encapsulates these features to enhance
 student learning performance.


                  ______________________________________   26
                              _____________
My Vision


     I like designing and developing robot from my child
hood. My own robotics career started from my home
made robotic arm and my dream is to make more
aesthetic, sophisticated robotic arms and a new kind of
service home robots.

    To achieve this goal I am constantly in search of
opportunity. If a team of dedicated people with the
common vision and multi disciplinary skills is available
then we can definitely achieve this goal.
                     ______________________________________   27
                                 _____________
Thank you for your kind attention




          ______________________________________   28
                      _____________

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Robot tradeind

  • 1. Robot Trade Prepared by: Vikram S. Deshmukh Date:14th Sept 2009 Place: Udaipur vikramrobo@rediffmail.com ______________________________________ 1 _____________
  • 2. Index Scope Definition Require skill Set World Market Opportunities Robotic development in India Some of best Robotic Product My first Step.. Further improvement My Vision ______________________________________ 2 _____________
  • 3. Scope Scope of this presentation is to explore market trade and business opportunity in the robotic field. At the end I am explaining my robotic arm project details. ______________________________________ 3 _____________
  • 4. What is robotics? Robots are human interacting machines or systems used for social as well as commercial services. ______________________________________ 4 _____________
  • 5. What are the technologies used in the robotics? Robotics requires multidisciplinary engineering skills like software, embedded system, mechanical, electronics, bio- science, electrical, instrumentation etc. ______________________________________ 5 _____________
  • 6. Additional Skills Require It requires ability to survey research in robotics field and applies concepts to consumer products. Study on Latest robotic trades and type of robots. Visualization and creative design. ______________________________________ 6 _____________
  • 7. Require skill Set Mathematics- dynamics, kinematics, inverse kinematics and vector algebra ,Trigonometry ,linear algebra etc. High level Software system – C, C++, OOP and VB or any GUI platform. Actuators and sensors- DC, Steeper, Servo, electro-hydro, Pulley drive, sensor encoding, feed back system. Electrical- Battery power consumption and management, Motor driver card. Electronics and Embedded system- Microcontroller, protocol support (TCP/IP, Rs232 etc) embedded “C”, Image processing and signal processing. Mechanical- 3D model designing, molding and fabrication. Advance Software technique: Artificial Intelligent and signal processing. ______________________________________ 7 _____________
  • 8. World Market scope Please go through following web link Three Questions “Dan Kara” he is the CEO of, Robotics Trends http://www.blip.tv/file/980941 ______________________________________ 8 _____________
  • 9. Entertainment robotic market Home care, lawn care Toys Entertainment robotics (Used in multimedia as Animatronics) Educational robotics Elder Assistance/ Healthcare ______________________________________ 9 _____________
  • 10. Opportunities All along the robotics value chain Parts and enabling technology OEM, reseller, retailer, distributor Design, development (HW and SW) Manufacturing Aftermarket ______________________________________ 10 _____________
  • 11. Robotic development in India Here I have given the references of some organizations that are getting advantage of robotic market, we can get some idea by analyzing their vision. Robosoft Systems, (www.robosoftsystems.co.in) Hi-Tech Robotic Systemz Ltd, (www.hitechroboticsystemz.com TRI Techno solutions Pvt. Ltd, (www.thinklabs.in/) ADA Software Group, (www.robots-alive.com/) ______________________________________ 11 _____________
  • 12. Some of best Robotic Products for Home and Education robot categories (Cont.) Irobot’s vacuum cleaner name “Roomba” 1.2M+ sold, targeting consumer market.For more information please visit http://store.irobot.com/home/index.jsp ______________________________________ 12 _____________
  • 13. “RoboSapien” This is designed by Mark Tilden 1.5M+ sold, targeting toy market, For more information please visit www.wowwee.com/en/products/toys/robots/robotics/robosapiens:r obosapien Autonomous, programmable and medium-sized humanoid robot developed by the French company Aldebaran Robotics for more information visit www.aldebaran-robotics.com ______________________________________ 13 _____________
  • 14. OWI 007 Robotic Arm Trainer rank in the “10 best educational product” for more information please visit, http://www.hobbytron.com/robot-arm.html ______________________________________ 14 _____________
  • 15. Animatronics is the use of electronics and robotics in mechanised puppets to make them appear to be alive used in multimedia and Featurefilms. ______________________________________ 15 _____________
  • 16. Articulate arm robot Sometime called Anthropomorphic arms closely resembles the human arm ______________________________________ 16 _____________
  • 17. Technical terms (Cont.) Number of axes – two axes are required to reach any point in a plane; three axes are required to reach any point in space. To fully control the orientation of the end of the arm (i.e. the wrist) three more axes (yaw, pitch, and roll) are required. Degrees of freedom(DOF)- which is usually the same as the number of axes. Working envelope – the region of space a robot can reach. Repeatability - how well the robot will return to a programmed position. This is not the same as accuracy. It may be that when told to go to a certain X-Y-Z position that it gets only to within 1 mm of that position. This would be its accuracy which may be improved by calibration. But if that position is taught into controller memory and each time it is sent there it returns to within 0.1 mm of the taught position then the repeatability will be within 0.1 mm. ______________________________________ 17 _____________
  • 18. Motion control – for some applications, such as simple pick- and-place assembly, the robot need merely return repeatably to a limited number of pre-taught positions. For more sophisticated applications, such as welding and finishing (spray painting), motion must be continuously controlled to follow a path in space, with controlled orientation and velocity. Power source – some robots use electric motors, others use hydraulic actuators. The former are faster, the latter are stronger and advantageous in applications such as spray painting, where a spark could set off an explosion; however, low internal air-pressurisation of the arm can prevent ingress of flammable vapours as well as other contaminants. Drive – some robots connect electric motors to the joints via gears; others connect the motor to the joint directly (direct drive). Using gears results in measurable 'backlash' which is free movement in an axis. Smaller robot arms frequently employ high speed, low torque DC motors, which generally require high gearing ratios; this has the disadvantage of backlash. In such cases the harmonic drive is often used. ______________________________________ 18 _____________
  • 19. My first Step.. Description: PC-Controlled 5-DOF Robotic Arm. User can easily operate this robot. Operator can able to control its direction, pause the movement, record in step mode and can control different axis simultaneously. Diver circuit gets control signals from PC’s parallel communication port. This circuit consists of Logical Gates, Current Driver circuit. This robot has two-finger tips which can pick and place small objects. It has a special slippery contact (Electrical) that gives complete 360 degree of freedom at base and wrist of the robotic arm. Special attention had been given during manufacturing of this ARM mechanism modular so that it is possible to detach different modules like gripper, elbow, shoulder which helps in further enhancement. ______________________________________ 19 _____________
  • 20. First Paper Design Elbow Sketch: Elbow with 270 DOF and wrist can rotate in 360 DOF Base and Shoulder Sketch: base with 360 degree of freedom with specially designed slippery contact and internal wiring. ______________________________________ 20 _____________
  • 21. My Own Creation ______________________________________ 21 _____________
  • 22. Modular Design We can dismantle this arm in 50 different individual parts. In the following picture you are seeing wrist, elbow, shoulder, all these parts can be reassembled within 3 minute. ______________________________________ 22 _____________
  • 23. Pick and Place Demo •Robot Arm carrying Pen in its wrist ______________________________________ 23 _____________
  • 24. Hardware and Driver circuit . • PC controlled card with internal DC motor driver circuit: ______________________________________ 24 _____________
  • 25. Typical applications Welding Painting Assembly Pick and place Packaging and Palletizing Product inspection, and testing ______________________________________ 25 _____________
  • 26. Further improvements With more sophisticated technology we can target education, home as well as toy market of robotics. In the requirement analyze (RA) phase we have to list out a “software & hardware skill set” that needs to be addressed or enhanced during the education process. My dream is to design and develop an Arm or kind of robot which encapsulates these features to enhance student learning performance. ______________________________________ 26 _____________
  • 27. My Vision I like designing and developing robot from my child hood. My own robotics career started from my home made robotic arm and my dream is to make more aesthetic, sophisticated robotic arms and a new kind of service home robots. To achieve this goal I am constantly in search of opportunity. If a team of dedicated people with the common vision and multi disciplinary skills is available then we can definitely achieve this goal. ______________________________________ 27 _____________
  • 28. Thank you for your kind attention ______________________________________ 28 _____________