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                                                                                                                     Mfg Plant Investigation Window


         LOGO                                            8D Report
                                                                                                     Mfg Plant               + 00
                                                                                                     Phone Number


                                                                                                     Mfg Plant Fax           + 00




Customer Name                                                                     Date :


Customer Plant Site



Customer Contact                                                                  Report No. :



Customer Claim Nb                                                                 Claim No. :



Other reference




                             Subject: Investigation report for quality issue of chip capacitor



                             Dear Sir(s)


                             Attached is our investigation results based on your returned product.


                             If you have any questions regarding the above issue, please feel free to contact us.




                             Sincerely yours,


                                                                           Problem Solving Champion Team

                  Manager of Q.C. Section                               Team Leader of Q.C Section                                                    Champion
Name:                                                 Name:                                                          Name:




Phone Nb:                                             Phone Nb:                                                      Phone Nb:
Signature:                                            Signature:                                                     Signature:




                          Section                                                Section                                                               Section




                                                                               ESA Quality Local Interface

ESA Quality Contact                                                               Phone number                                         Email




                                                                                                 Page 1                                        8dreport-110927035953-phpapp02.xls
2/ 4
                                                                                                               D1
                                                                                                 Additional Murata QC Members
QC Contact                                                                                           QC Contact

Email                                                                                                Email

Phone number                                                                                         Phone number
Customer Part Number                                                                                 Murata Part Number
Date of Occurrence                                                                     Date of receiving (Returned Qty.)
Inspection lot Number

Number of defective Parts for analysis                          On PCB                                    In reel                       Bulk                                              Other
                                                                                                                         Number                             Estimated Number of
Place of Occurrence             Field                           0 Km                   W. Return
                                                                                                                         of Kms                             Affected Parts

Approximative date of application customer's usage                  0-3 months                         4-12 months                          Over 1 year                                  Not Clear

Place of Occurrence             Process                            Pick & Place                        Mfg Process                             Soldering                                 Final test

             Other

Place of Occurrence             Others

                                                                                                                    D2
2. Problem Description : (Initial visual inspection, others information, etc.)




Murata quality results on the concerned inspection number.
                                                                                                                                                                                           Yes        No
(if any, that is to say any action to protect customer for other similar failure or instance quarantine of concerned inspection number)
                                                                                           Yes
Confirmation of the failure
                                                  Containment actions requested                      At Murata                    Yes            No         At Customer                    Yes        No
(initial visual conclusions)
                                                                                            No
                                                                                                                    D3
3.1 Appearance                  Pictures of Customer P/ N :                                                                             Pictures of keeping samples :




Product Criteria                   LxlxH                                                  Supply                              Value                                 Tolerance

Tests                               X Ray                          Tomography                             Others

Electrical analysis              Under supply                     Without Supply                         On PCB                            Without PCB                                    Others
3.2 Electric Characteristics
                                              Capacitance / Other                                            D.F. (%)                                                        IR. (Ohm)




Reading




Specification




Condition
3.3 Measures & Test results comments




Conformity with Murata Specification                                             Yes                                No                  Others :




                                                                                                                    Page 2                                              8dreport-110927035953-phpapp02.xls
3/ 4
                                                  D4
4. Root Cause Analysis
                                       Ishikawa
        Used Tools       5 why   FTA                       Others :
                                       fishbone




                                                  Page 3              8dreport-110927035953-phpapp02.xls
4/ 4
                                                                                                                D5
5. Suggested Corrective Action(s)                                                        Needed          Yes                                  No                                     N/A
                                                                                                     Ishikawa
         Used Tools                   5 why                              FTA                                                                FMEA                                 Control Plan
                                                                                                     fishbone
                                                                                                  Why Murata has "flown out"
                                                   For Occurrence                                                                                           For Detection
                          Action(s)                                             Implementation date(s)                                       Action(s)                                    Implementation date(s)




                                                                                                                D6
6. Implementation Action Plan of Corrective Action(s)

                                              Please Calculate & Define as precisely as possible the risk assesment for customer's application(s) or for other Product Family.
                                                   For Occurrence                                                                                           For Detection
                          Action(s)                                             Implementation date(s)                                       Action(s)                                    Implementation date(s)




                                                                                                                D7
7. Actions to Prevent Reoccurrence:                                                      Needed          Yes                                  No                                     N/A
                                                     Please Highligthen suspected root causes and suggest some technical solutions to avoid problem's reoccurence
                                                   For Occurrence                                                                                           For Detection
                          Action(s)                                             Implementation date(s)                                       Action(s)                                    Implementation date(s)




                                                                                                                D8
8. Verification of Effectiveness
                                                   For Occurrence                                                                                           For Detection




For instance, Please show                         Pictures of Quality results           Before                             After                         Customer audit needed    Yes            No

Learnt lessons with                                                                                  Ishikawa
                                      5 why                              FTA                                                                FMEA                                 Control Plan
Used Tools                                                                                           fishbone

Update                                 Yes                                No                                    If yes, what is updated :                                        Date :

Additional documents :               Pictures                       Specifications                 Documents :                              Others :                             Risk Ass.
                                        Yes       Description of Risk Assessment
Risk Assessment
                                                    calculation(s) or evaluation
Document
                                        No                    action(s)
                                   Refer to additional pages after official 8D report




                                                                                                                Page 4                                          8dreport-110927035953-phpapp02.xls

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8 d report

  • 1. 1/ 4 Mfg Plant Investigation Window LOGO 8D Report Mfg Plant + 00 Phone Number Mfg Plant Fax + 00 Customer Name Date : Customer Plant Site Customer Contact Report No. : Customer Claim Nb Claim No. : Other reference Subject: Investigation report for quality issue of chip capacitor Dear Sir(s) Attached is our investigation results based on your returned product. If you have any questions regarding the above issue, please feel free to contact us. Sincerely yours, Problem Solving Champion Team Manager of Q.C. Section Team Leader of Q.C Section Champion Name: Name: Name: Phone Nb: Phone Nb: Phone Nb: Signature: Signature: Signature: Section Section Section ESA Quality Local Interface ESA Quality Contact Phone number Email Page 1 8dreport-110927035953-phpapp02.xls
  • 2. 2/ 4 D1 Additional Murata QC Members QC Contact QC Contact Email Email Phone number Phone number Customer Part Number Murata Part Number Date of Occurrence Date of receiving (Returned Qty.) Inspection lot Number Number of defective Parts for analysis On PCB In reel Bulk Other Number Estimated Number of Place of Occurrence Field 0 Km W. Return of Kms Affected Parts Approximative date of application customer's usage 0-3 months 4-12 months Over 1 year Not Clear Place of Occurrence Process Pick & Place Mfg Process Soldering Final test Other Place of Occurrence Others D2 2. Problem Description : (Initial visual inspection, others information, etc.) Murata quality results on the concerned inspection number. Yes No (if any, that is to say any action to protect customer for other similar failure or instance quarantine of concerned inspection number) Yes Confirmation of the failure Containment actions requested At Murata Yes No At Customer Yes No (initial visual conclusions) No D3 3.1 Appearance Pictures of Customer P/ N : Pictures of keeping samples : Product Criteria LxlxH Supply Value Tolerance Tests X Ray Tomography Others Electrical analysis Under supply Without Supply On PCB Without PCB Others 3.2 Electric Characteristics Capacitance / Other D.F. (%) IR. (Ohm) Reading Specification Condition 3.3 Measures & Test results comments Conformity with Murata Specification Yes No Others : Page 2 8dreport-110927035953-phpapp02.xls
  • 3. 3/ 4 D4 4. Root Cause Analysis Ishikawa Used Tools 5 why FTA Others : fishbone Page 3 8dreport-110927035953-phpapp02.xls
  • 4. 4/ 4 D5 5. Suggested Corrective Action(s) Needed Yes No N/A Ishikawa Used Tools 5 why FTA FMEA Control Plan fishbone Why Murata has "flown out" For Occurrence For Detection Action(s) Implementation date(s) Action(s) Implementation date(s) D6 6. Implementation Action Plan of Corrective Action(s) Please Calculate & Define as precisely as possible the risk assesment for customer's application(s) or for other Product Family. For Occurrence For Detection Action(s) Implementation date(s) Action(s) Implementation date(s) D7 7. Actions to Prevent Reoccurrence: Needed Yes No N/A Please Highligthen suspected root causes and suggest some technical solutions to avoid problem's reoccurence For Occurrence For Detection Action(s) Implementation date(s) Action(s) Implementation date(s) D8 8. Verification of Effectiveness For Occurrence For Detection For instance, Please show Pictures of Quality results Before After Customer audit needed Yes No Learnt lessons with Ishikawa 5 why FTA FMEA Control Plan Used Tools fishbone Update Yes No If yes, what is updated : Date : Additional documents : Pictures Specifications Documents : Others : Risk Ass. Yes Description of Risk Assessment Risk Assessment calculation(s) or evaluation Document No action(s) Refer to additional pages after official 8D report Page 4 8dreport-110927035953-phpapp02.xls