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• Research : sustainable energy & smart energy systems - Ronnie Belmans, EnergyVille
• Power Electronics & Storage - Johan Driesen, KULeuven / EnergyVille
• Energy storage materials - Philip Pieters, immer / EnergyVille
• BattSense, exploit the full potential of battery storage - Serge Peeters, EnergyVille
The world is changing
1990
5.3 Billion
1990
8 000
MTOE/year
The world is changing
1990 2050
5.3 Billion 9.7 Billion
1990 2050
8 000
MTOE/year
21 000
MTOE/year
A distributed, sustainable energy supply
Interwoven energy
vectors
Prosumers in built
environment
Thermal heat for the
future comfort
More electrification Disruptive storage
technology
DC both bulk and
nanogrid
Unbundling:
new services
& market models
Sustainable molecules
More intermittency
and flexibility
Competitive renewable
energy
Policy: European climate targets
Technology: from a classic model…
…towards a distributed, sustainable energy supply
Less energy – more electricity – smart heat
Interwoven energy vectors
Smart grids
Sustainable molecules
Thermal energy
Prosumers
Storage technology
Direct current (DC)
bulk & nanogrids
Internet of Energy
New services &
market models
More electrification
Renewable energy
Classic energy model: Demand drives generation
Renewable energy model: Generation drives demand
The energy system of the future
= balance between different vectors
How to tackle the paradigm shift? The circles of concern
The energy transition: EnergyVille’s vision
EnergyVille - Mission
EnergyVille is a top research collaboration to enable the transition towards
a market-based, sustainable energy system.
EnergyVille - Mission
• Activities:
Basic, applied and
industry-driven research,
both theoretical and
experimental
Developing materials,
technologies and
methodologies resulting
in new products and
services
Assisting in human
capital development
Giving science-based
policy input from local to
global level
Key expertise partners
EnergyVille: some figures
2009
Founding EnergyVille
Founding fathers: Wim Dries (Stad Genk),
Dirk Fransaer (VITO), Gerrit Jan Schaeffer
(VITO), Koenraad Debackere (KU Leuven),
Ronnie Belmans (KU Leuven) en Stijn
Bijnens (LRM).
2016
Opening EnergyVille 1
Genk becomes official home
base of EnergyVille
2016
First ABB Research Award in Honor of
Hubertus von Gruenberg given to Dr. Jef
Beerten
2017
EnergyVille wins Febeliec Energy Award
2018
Opening EnergyVille 2
2020
Thor Park first regulatory sandbox for
energy
EnergyVille: some figures
• Nationally and internationally embedded in several organisations:
• VVSG
• InnoEnergy
• Flux50
• Catalisti
• Blauwe Cluster
• …
• Revenues (to be delivered by Bert)
• Several high-impact projects:
• Linear
• EFRO/SALK
• …
Campus EnergyVille
EnergyVille 1
EnergyVille 2
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Materials & Devices Labs
• Thin Film PV Lab
• PV Solar Cell Lab
• PV Module Lab
• PV Reliability Lab
• Outdoor PV Metrology Lab
• Indoor PV Metrology Lab
• Battery Lab
• Dry Room in the Battery Lab
• Battery Material Interface Lab
• Wind Tunnel & Soiling Lab
• Design and synthesis of organic semiconductors
• DESINE: Design and synthesis of inorganic materials
• Lab for Electrochemical Engineering
Carbon black Binder
Active material
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
Energy Systems Labs
• Battery Testing Lab
• Home Lab
• Low Voltage Grid Lab
• Thermo Technical Lab
• Medium Voltage Lab
• Building Integrated PV Lab
• Bipolar DC Lab
• Power Electronics Lab
• Digital Grid Emulation Lab
• Smart Charging Lab
BATTERY
TESTING LAB
THERMO
TECHNCAL LAB
DIGITAL GRID
EMULATION LAB MEDIUM VOLTAGE
LAB
HOME LAB
LOW VOLTAGE
GRID LAB
BIPOLAR LOW
VOLTAGE DC LAB
Energy Systems Labs
BUILDING
INTEGRATED
PV LAB
SMART CHARGING
LAB
BREEAM Outstanding label in Post-Construction Phase
Ecosystem: Thor Park -> Regulatary Sandbox
Thor Central:
networking opportunities
IncubaThor:
entrepreneurship
EnergyVille 1:
research
EnergyVille 2:
research
T2-Campus:
Education
Residential living lab
Positive Energy District
Thor Park sandbox area Industrya (John Cockerill)
Flanders Make
• Two to three houses
• District energy system
• Virtual / hardware-in-the-loop
• Data & monitoring in entire district
Topics
Solar energy
BIPV & PV Integration
PV-cell/module analysis and
performance optimization
High efficiency PV-cell/module
technology
New materials for PV
PV module ageing and
reliability study
PV energy yield metrology,
simulation & forecasting
PV module-level converters
(including modelling, testing and
reliability)
Electrical storage
New materials for batteries
Modelling, characterization and testing
of batteries and battery materials
New battery cell architectures
Exploratory cell concepts & battery
concepts
Battery management systems Battery integration support
Thermal storage
Intelligent control systems
Compact thermal
storage solutions
Integrated storage concepts
Electrical power control and conversion
Advanced and novel power
devices
Magnetic components for wide
bandgap power converters
Efficient and reliable power
converters
Sustainable heat conversion technologies
Optimal heat recuperation
Low-temperature power
generation
Flexible heat pumps
Buildings & Districts
Building and district energy
performance
Building technology
assessment
Home energy management
systems
Electrical networks
Decision support for grid
operators
Towards HVDC grids
Device interoperability testing
using digital grid emulation
DC nanogrids
Thermal networks
Smart DHC control Network design Analytics
Strategies & Markets
Electricity (energy) market
design
Long-term energy system
planning
Energy monitoring and policy
support
Interoperable flexibility trading
solutions for energy markets
Vision of PE Team:
“Creating disruptive power electronics solutions
to enable a sustainable energy transition.”
Confidential
3
Applications
Confidential
CB – Circuit Breaker
LVDC – Low Voltage DC
MMC – Module MultiLevel
Converter
MVDC – Medium Voltage DC
PoL – Point of Load
SU – Step-Up
SD – Step-Down
SU/SD – Step-Up/Step-Down
(Bidirectional)
VBC – Voltage Balancer
Converter
4
Power Converter – Roadmap – Hardware Oriented
6φ coupled inductor
Integrated Chip Coupled
Inductor
Integrated GaN
3D printed
Magnetics
3D printed
Windings
Combined
Performance in
Converter
Topologies
Magnetics
Modelling and
Optimisation
MOR
Mosfets & IGBTs
Design Automation
Electrical Steel
Foil
Ferrites and SMCs
Shape OptimisationAI
Non-ideal Wires
Homogenisation
Multiscale Modelling
Data Driven MOR
Multiphysics Modelling
Dielectric
2020 2021 2022-2024 2025-
GaN & SiC
Litz Wire
New Materials
New Windings
New Semiconductors
100W 300kHz GaN HSD 95%
SMPS on Chip
GaN BIPV IBC
2 MHz GaN Inverter GaN LLC Integrated LLC
100kW SST for
Insulation Coordination
100 kW SiC Inverter for
EV Powertrain
1.5 kV MMC for power system
models and tools
~30 kW DAB/LLC
Module for fast charging
100 kW Double Pulse Test
GaN BIPV Flyback
1kW 100kHz HSU
PV Laminated IBC
LVDC 3L Balancer Single Pole LVDC Breaker
Wireless Charging
System
>10MHz Converter
1kW 300kHz GaN HSU >97% M:7
~30 kW DAB/LLC
Module with GaN
Dual Pole LVDC Breaker
>10MHz Transformers and InductorsVariable Transformer
GaN Gate Driver considering
Magnetic Comp. Effects
Low-loss and false turn-on
proof GaN Gate Driver
1kW GaN HSU >99% M:25
1kW GaN HSD >99% M:25
4
3D printed Heat Sinks Novel Cooling Techs
5
Circuits – In-House Technology
Confidential
2021
2021/2022
6
HSD Converter
Voltage Reduction: 300:12, η: 93.8%
Circuits – Key-Results
BIPV DC-DC
With MMPT to extract maximum
power from the panels
3L DC-DC for LVDC
Voltage balancing in Bipolar DC Grids
Monolithic GaN
GaN + Driver (imec) and
board + tests (ELECTA)
Full SiC Inverter
3φ 50kW for EVT applications
BIPV – Busbars
Low impedance connection
Confidential
7
Low-voltage DC test facility
• Reconfigurable lab infrastructure
• 100 kW up to ±500V DC test grid
• Unipolar and bipolar configuration
• TN-S grounding or IT grounding
• Power flow monitoring
• Voltage measurements
• Power electronic converter testing
• Connected to other labs
• Rooftop PV test site
• Battery laboratory
• EV Parking
• Connection to EV2 building
(“DC LEC” – “reg. sandbox”)
• Tests
• Voltage stability - power sharing
• Protection systems
• Equipment interoperability
• Efficiency assessment
7
A ±500V BIPOLAR DC TEST GRID
Only safety-approved LVDC
facility in Belgium, part of
“sandbox regulatory regime"
8
LVDC test grid as a “sandbox” (regelluwe zone)
Publications
Converter
DC Distribution
Transients
New Simulator
Power converters as battery interface
Converter circuit level
• components (Si, SiC, GaN)
• converter topology
• control
Electrical system level
• system topology
• sizing of system components
• application
Design trade-offs:
• total system cost
• application performance
• reliability
• energy losses
• installation flexibility: retrofit,
modularity
• …
Example: dc vs ac coupled home battery with PV
+
Industry trend
Example: dc vs ac coupled home battery with PV
Future: local dc grid?
12
Confidential
Modelling - Residential PV-BESS Systems
• Goals
• Link bottom-up and top-down approaches.
• AC and DC grids
• Accurate modelling of converter systems.
• Benchmark for optimal PV-battery system
design and control.
• Achievements
• Developed and validated a setup for
measurement-based models of existing PV-
battery converter systems.
• Established a convex optimization model
framework for design and control.
13
Laboratory Infrastructure at EnergyVille
Confidential
• Labs
• Low Voltage Grid Lab
• Bipolar DC Lab
• Power Electronics Lab
• Medium Voltage Lab
• Efficiency Maximization
• PV Reliability Lab
• Out-Indoor PV Metrology Lab
• Battery Testing Lab
• Lab Infrastructure
• 100 kW ±330…500V DC test grid
• Unipolar and bipolar configuration
• TN-S grounding (or IT grounding)
• Reconfigurable
• Power flow monitoring
• Voltage measurements
• Power electronic converter testing
• Communication interfaces
• Tests
• Voltage Stability – power sharing
• Equipment interoperability
• Efficiency assessment
• Thermal behavior of
components/converters
More info:
wilmar.martinez@kuleuven.be
ruth.sabariego@kuleuven.be
jef.beerten@kuleuven.be
johan.driesen@kuleuven.be
Confidential
16
Battery Storage Applications
High level revenue estimation in the German market per year
source: [J. Engels, Integration of Flexibility from Battery Storage in the Electricity Market,
PhD KU Leuven (sup. G. Deconinck), Jan 2020]
Need for value stacking
17
Value of battery storage for FCR in Germany
source: [J. Engels, B. Claessens, G. Deconinck, "Techno-Economic Analysis and Optimal Control of Battery Storage for
Frequency Control Services, Applied to the German Market," Applied Energy, Vol. 242, May 2019, pp. 1036-1049.]
Revenues i.f.o. C-rate, battery price and rated capacity
18
Impact of distribution grid constraints
on FCR with residential batteries
• regulatory constraint for assets performing FCR & connected to LV grid
• max 5 kW per connection point
• max 10 assets in each circle of radius 100m
• reduction in FCR capacity depends on participation rate & neighbourhood
• distributed optimisation to maximise FCR capacity
source: [J. Engels, B. Claessens, G. Deconinck, "Grid-Constrained Distributed Optimization for Frequency Control
with Low-Voltage Flexibility," IEEE Trans. on Smart Grid, 11(1): 612-622, 2020]
19
Value stacking: FCR + self consumption
10kWh / 7kW
home battery
Battery + inverter
PV panels + inverter
Household
consumption
Injection meter
kWh
Grid
connection
kWh
Consumption
meter
Consumption Injection
Electricity
Cost
Frequency
Control
Value
battery
No battery 5.8 kWh 10.7 kWh 0.36 € -
Only self-
consumption
0.1 kWh 4.3 kWh -0.58 € - 0.83 €
Self-consumption +
Frequency control
1.4 kWh 5.6 kWh -0.47 € 5.58 kW 2.38 €
source: [J. Engels, B. Claessens, G. Deconinck, "Combined Stochastic Optimization of Frequency Control and Self-
Consumption with a Battery," IEEE Trans. on Smart Grid, 10(2):1971-1981, 2019]
20
Value stacking: FCR + peak shaving
2 x 1MW, 1MWh battery
Frequency control capacity
Frequency control capacity
Frequency control capacity
Frequency control capacity
source: [J. Engels, B. Claessens, G. Deconinck, "Optimal Combination of Frequency Control and Peak Shaving with
Battery Storage Systems," IEEE Trans. on Smart Grid 11(4):3270-3279, 2020
21
Conclusion
• distributed control and optimisation of DER assets
• data driven and model based
• deterministic and stochastic techniques
• combined use of batteries (value stacking)
• for auxiliary services to the grid
• for self consumption, peak shaving,…
• for time-of-use cost minimisation, …
• both for small LV connected and large MV/HV connected batteries
GLOBAL CHALLENGE
FROM REDUCING CO2-EMISSION TO RE-USINGIT
Source:IPCCAgriculture/deforesta3
tion Power/Transport/Buildings Industry Total
Zero CO2 emission of
energy generation,
transport and buildings
Toward full zero CO2
emissions
Key elements:
 Energy use reduction
 Renewable energy
 Energy storage
 Energy management
Key element:
Carbon Capturing and
Utilization (CCU)
ENERGYTECHNOLOGYTRENDS
Maximize renewable
energy generation
Building-,Vehicle-,
Infrastructure-Integrated PV
Assure good financial return
Accurate PV energy yield
simulation/forecasting for power plants
Digitalization of energy
flows enabling‘prosumers’ Power to Molecules
ENERGY EVOLUTION
INTERACTING DISTRIBUTED ENERGYVECTORS
Short- and long-term energy storage
Conversion in new fuels
PV HAS BECOME THE CHEAPEST SOURCE OFENERGY
5 CONFIDENTIA
(Combined Cycle
Gas Turbine)
solar
CoD = Cost of Debt, CoE = Cost of Equity L
IMEC PV TECHNOLOGY HIGHLIGHTS
Better monofacial Si solar cells
~23%, certified, industrial size, industrial processes ~23%, industrial size, industrial processes,
>95% bifacial, more kWh/kWp
Perovskite thin film PV
Focus on large area, high efficiency, stability, industrialization
Silicon-thin film
tandem solutions
achieving 27.1%, working
towards +30%
New module
interconnection techniques
Simplified manufacturing, higher
reliability, allowing mass
customizationAchieving ~15% for 12x12cm²
Better bifacial Si solar cells
BIPV  PV BECOMES A BUILDING PRODUCT
Building product – needs to comply with construction needs:
 Protection for weather,heat,noise,...
 Similar size flexibility as construction element
 Safety
 Aesthetics
Challenge
 Cost
 Flexible customization
a building productPV
BUILDING INTEGRATED PV
TRADITIONALWAYOFWORKING
Courtesy pictures: website ISSOL
OUR SOLUTION
 A lot of manual manipulation,hence high cost
 Scalable customized automation, enabling lower cost (industry4.0)
Imec:
 Pick & Place enabled technology through
woven interconnect patches.
 Easily allowing for different sizes and patterns
DEVELOPMENT BIPV SOLUTIONS
BIPV “CURTAINWALL” FACADES
Integrating cells,electronics,insulation into an
easy to place building component
Plug & play curtain wall component
COMBINING SOLAR AND ENERGY STORAGE
Shifting solar generation peaks
1E-04 1E-03 1E-02 1E-01 1E+00 1E+01 1E+02 1E+03 1E+04
< mWh < < Wh < < kWh <
Smart carts, patches, wearables and flexible electronics...
Wearable and Flexible
distributed wireless sensors and communicators...
Wireless sensor networks
Mobile-IT
Smart watch, phones, tablets, PC’s
Back-up power chip or PCB
Power on board
Hobby and power tools
Portable electronics
Home storage, micro-grid storage, grid storage
Renewable Energy
Bikes, automotive, aviation, rail,...
Vehicles
1E+05 1E+06
< MWh
Rechargeable Li-ion batteries
BATTERY APPLICATION SPECTRUM
Rechargeable Li-ion batteries
1E-04 1E-03 1E-02 1E-01 1E+00 1E+01 1E+02 1E+03 1E+04
< mWh < < Wh < < kWh <
Smart carts, patches, wearables and flexible electronics...
Wearable and Flexible
distributed wireless sensors and communicators...
Wireless sensor networks
Mobile-IT
Smart watch, phones, tablets, PC’s
Back-up power chip or PCB
Power on board
Hobby and power tools
Portable electronics
Home storage, micro-grid storage, grid storage
Renewable Energy
Bikes, automotive, aviation, rail,...
Vehicles
1E+05 1E+06
< MWh
Power in the
Package
Large capacity
Solid-state cells
&
Smart cells
(sensor in the cell)
3D thin-film
microbatteries
Micro-
supercaps
BATTERY APPLICATION SPECTRUM
NEW SOLID-STATE BATTERY CONCEPT
Thin Li-based anode
Thin solid electrolyte layer
compatible with novel thin
lithium-based anodes
Dense nanoparticle
electrode by impregnation of
liquid precursor and
electrolyte solidification in
electrodes
New solid-state battery
More safety  solid state electrolyte
More energy  dense nano-particles
Faster charging  high ion conductive electrolyte
Longer life-time  protective coatings
Current wet battery
GO BEYOND CURRENTTECHNOLOGY
Expected practical limit wet batteries
Need to switch to
solid-state batteries
Solid electrolyte
processed as
a liquid
with 10mS/cm ionic
conductivity
3D nano-mesh
current collector
combining high surface
area with high (regular)
porosity for Li metal
anodes
Enabled by....
Imec roadmap
to go beyond
current battery
technology
limitations
Target of 1000Wh/L
All Solid-State
cell with 400Wh/L
charging in 2h
IMEC’S INNOVATIVE SOLID STATE BATTERY CONCEPT
https://vimeo.com/263875713
IMEC ENERGY STORAGE
Status & target
8
400 Wh/L
Current status
1000 Wh/L, < 1 hour, target
4
5
FROM MATERIALS TO UPSCALEDDEVELOPMENT
WITH STATEOF THE ARTINFRASTRUCTURE
Large dry room with
pouch cell assembly line
Battery material
development and
upscaling
Battery
testing lab
• 50% increase in available energy
• 23% increase in charge rate
• 38% lower costs on pack level
• Safety control increased/more accurate
• 2nd life : cell sorting more efficient (cost-effective)
SMART BATTERY CELLS
Increasing quality, reliability and life time
Smart Cell
BMS Controller
Smart Cell
Smart Cell
Smart Cell
Improved BMS
Electrochemical storage
Thin film electronics Multiple
sensors+
OTHER BATTERY DEVELOPMENTS
Micro batteries
1
 Material development for materials in the
battery (solid & liquid) : binders, current
collectors, additives
 Interface layers: launching collaborative effort
on spatial ALD buffer layers.
20 µm
Combining high
capacity at micro
footprint/volume
 Application domains
 Medical/implants, flexible batteries ...
 Micro batteries
 Smart batteries and related data analysis
 Integrated sensors monitoring performance, status, ...
Digital lens
Implantable glucose
sensor
Micro drone
Smart pill
22
electrolysis
technology blocks
CHOOH
Industry
Mobility
Consumers & utilitiesAgriculture
CO2
H2O
N2
NH3
H2
CH3OH
C2H5OH
C2H4
POWER TO MOLECULES
ELECTROLYSIS
(4) Efficient ionic transport to maintain charge neutrality
AND balance the electrod15e reaction (electrolyte)
(3) Efficient charge transfer reaction
at the cathodic reaction site
(catalyst and electrode assembly)
cation
anion
(5) Efficient charge transfer reaction
at the anodic reaction site
(catalyst and electrode assembly)
(6) Efficient extraction of
electrons from reaction site
(current collector)
(2) Efficient supply of electrons
to reaction site
(current collector)
(1) Sufficient voltage/current supply
(power supply)
H2 ELECTROLYZER INPRACTICE
2
4
IMPROVED MEMBRANE ELECTRODEASSEMBLY
BASED ON IMEC’S NANOMESH
Ion Exchange Membrane
(acid or alkaline)
Cathode:
Carbon +
nano-catalyst
(e.g.Pt)
Anode:
Porous metal
(carbon) + nano-
catalyst (e.g.
mixture of RuO2
and IrO2)
e-conductive
flow plate
(and cooling)
e-conductive
(gas) diffusion
Layer
seal
Traditional MEA
(Membrane ElectrodeAssembly)
e-conduct
flow plate
(and cooling)
Imec’s nanomesh
based solution
 Thinner MEA
 higher E-density
 Higher effective surface
area with high porosity
 higher current
throughput
 Reduction Ohmic losses
 Controlled catalyst
morphology and nano-
architectures
 improved kinetics
 Reduction precious
materials
 lower cost
NANOMESH ELECTRODES
Replacing thick foams with thin nanomesh
28
Several hundred
micrometer thick foam
Few micrometer
thin nanomesh
100nm
1µm
Higher surface area, same porosity
Free-standing and flexible
WATER ELECTROLYSIS FOR HYDROGEN FABRICATION
Example of HER at Ni nanomesh, Ni foam and C-cloth
FIRST STEP: H2 PRODUCTION BY ELECTROLYSIS
0
THEN: PROCEED TOWARDS ‘POWER TO MOLECULES’NEXT PHASE: CARBON CAPTURE AND POWER TO MOLECULES
• More renewable energy
• Need for energy storage solutions
• Better batteries
• Solide state batteries
• Higher energy density, faster charging and safer
• Conversion to hydrogen / power to molecules
• Optimized electrolysis process using unique nanomesh technology
• Scalable production process using atmospheric electrochemistry
ENERGY STORAGE ... KEY MESSAGES
2
For more information: Philip.Pieters@imec.be
EXPLOIT THE FULL POTENTIAL OF BATTERY STORAGE
2
VISION
Batteries are enablers in accelerating the
shift towards sustainable and smart
mobility, in supplying clean, affordable
and secure energy and mobilizing industry
for a clean and circular economy.
Today the battery market is dominated by
Li-ion technologies with declining prices.
Competition from other chemistries is
rising and can on the long-term
outperform the current technologies.
More and more attention and
requirements are set with respect to
reliability, safety, cost, complete lifetime
including second life feasibility,
sustainability and intelligence of the
batteries.
3
MISSION
We develop technologies and services for electrical storage solutions that
• Improve their safety
• Improve their QRL (Quality, Reliability and Lifetime)
• Assess their “value”
To be applied in
• Stationary energy storage systems
• Mobile applications in an industrial context
• Automotive applications
In order to
• Enable their market implementation and/or breakthrough
• Strengthen their current position in the market
and to serve multiple stakeholders in the value chain
4
ENERGYVILLE PARTNERS – ELECTRICAL STORAGE
X 1.500
@YouTube
X 20.000
@The Korea Bizwire, 2019
TALKING ABOUT BATTERY SAFETY …
IT’S ABOUT MORE THAN SAFETY ALONE
MAXIMISING RANGE
FAST CHARGING
IT’S ABOUT MORE THAN SAFETY ALONE
HIGHER SHARE
RENEWABLE ENERGY
INCREASING REVENUE
MAXIMISING LIFETIME
Deutsche ÜNB
CYCLES
NEED FOR ADVANCED MONITORING & CONTROL
SENSING &
HIGH VOLT. CONTROL
PERFORMANCE
MANAGEMENT
DIAGNOSTICS
INTERFACING
PROTECTION
• MODULAR MASTER-SLAVE CONFIGURATION
• FLEXIBLE IN HARDWARE & SOFTWARE
• PATENTED TECHNOLOGY & ALGORITHMS
• BASED ON BATTERY EXPERTISE
• MULTI-CHEMISTRY & APPLICATION SUPPORT
• READY FOR HYBRID STORAGE SYSTEMS
• FOLLOWING AND GUIDING REGULATION
• FOR BATTERY CELL INTEGRATORS, BMS & EMS DEVELOPERS
WE DEVELOP WHAT YOU NEED,
NOT ONLY WHAT YOU ASK
M
S
S
WE DEVELOP WHAT YOU NEED,
NOT ONLY WHAT YOU ASK
SERVING YOU WITH THE PROMISED PERFORMANCE
CURRENTILLUSTRATIVE
CONSERVATIVE SAFE OPERATING AREA
PREFERRED OPERATING AREA
ADVANCED SAFE OPERATING AREA
MAXIMISING LIFETIME
INCREASING REVENUE
FASTER CHARGING
BETTER DIMENSIONING
INCREASING REVENUE & MAXIMISING LIFETIME
CAUSES
t, high/low T,
high/low V, I, s
BATTERY DEGRADATION
EFFECT
Capacity fade
Power fade
QUESTION: HOW TO USE A BATTERY TO EXTEND ITS LIFETIME WITHOUT SACRIFING PERFORMANCE?
Jorn M. Reniers et al., J. Electrochem. Soc. 2019 volume 166, issue 14, A3189-A3200
• WHOLESALE ARBITRAGE
• APPLICATION WITH FREEDOM IN USING THE BATTERY
• TRADE POWER ON THE DAY-AHEAD MARKET
• REVENUE -> BUY CHEAP & SELL EXPENSIVE
• BUT USAGE -> DEGRADATION COST
• MODEL FORMULATION IS THE KEY
INCREASING REVENUE & MAXIMISING LIFETIME
CASE STUDY
Day-ahead wholesale price in 2014 in Belgium
• BASE BATTERY MODELS AND DEGRADATION MODEL
ADD-ONS
• COMPARE DEGRADATION PREDICTIONS WITH
DEGRADATION EXPERIMENTS
• COMPARE PERFORMANCE IN PRICE ARBITRAGE
INCREASING REVENUE & MAXIMISING LIFETIME
CONVENTIONAL – don’t care about degradation degradation
• EMS are considering batteries just as
a another asset to engage and
disengage
• ‘end-of-life’ when 20% capacity has
been lost
INCREASING REVENUE & MAXIMISING LIFETIME
CONVENTIONAL – care about degradation
CONVENTIONAL – don’t care about degradation degradation
• Accounting for degradation reduces it
from 15% to 2.5%
INCREASING REVENUE & MAXIMISING LIFETIME
ADVANCED MODEL
CONVENTIONAL – care about degradation
CONVENTIONAL – don’t care about degradation degradation
INCREASING REVENUE & MAXIMISING LIFETIME
DEGRADATION
• ‘END-OF-LIFE’ WHEN 20% CAPACITY
HAS BEEN LOST
• ACCOUNTING FOR DEGRADATION
REDUCES IT FROM 15% TO 2.5%
• PHYSICS-BASED MODEL VS
CONVENTIONAL APPROACH
REDUCES DEGRADATION TO 1.7%
ECONOMIC EFFECTS
• ACCOUNTING FOR DEGRADATION
REDUCES REVENUE BY 20% AND
DEGRADATION COST BY 83%
• PHYSICS-BASED MODEL INCREASES
REVENUE BY 17% AND DECREASES
DEGRADATION COST BY 30%
THE EMS IS CARRYING THE MODEL AND THE BMS
DELIVERS THE PARAMETERS TO FEED THE MODEL.
ALWAYS ON THE WAY TO …
MORE INTELLIGENT SYSTEMS
INCREASING FLEXIBILITY
IMPROVING SAFETY & PERFORMANCE
IMPROVING COST STRUCTURE
+
LET’S WORK TOGETHER TOWARDS OUR
RECHARGEABLE FUTURE
www.battsense.eu
www.batterystandards.info
www.energyville.be
19

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EnergyVille - Focus Stockage - 27 octobre 2020

  • 1. • Research : sustainable energy & smart energy systems - Ronnie Belmans, EnergyVille • Power Electronics & Storage - Johan Driesen, KULeuven / EnergyVille • Energy storage materials - Philip Pieters, immer / EnergyVille • BattSense, exploit the full potential of battery storage - Serge Peeters, EnergyVille
  • 2.
  • 3. The world is changing 1990 5.3 Billion 1990 8 000 MTOE/year
  • 4. The world is changing 1990 2050 5.3 Billion 9.7 Billion 1990 2050 8 000 MTOE/year 21 000 MTOE/year
  • 5. A distributed, sustainable energy supply Interwoven energy vectors Prosumers in built environment Thermal heat for the future comfort More electrification Disruptive storage technology DC both bulk and nanogrid Unbundling: new services & market models Sustainable molecules More intermittency and flexibility Competitive renewable energy
  • 7. Technology: from a classic model…
  • 8. …towards a distributed, sustainable energy supply Less energy – more electricity – smart heat Interwoven energy vectors Smart grids Sustainable molecules Thermal energy Prosumers Storage technology Direct current (DC) bulk & nanogrids Internet of Energy New services & market models More electrification Renewable energy
  • 9. Classic energy model: Demand drives generation
  • 10. Renewable energy model: Generation drives demand
  • 11. The energy system of the future = balance between different vectors
  • 12. How to tackle the paradigm shift? The circles of concern
  • 13. The energy transition: EnergyVille’s vision
  • 14. EnergyVille - Mission EnergyVille is a top research collaboration to enable the transition towards a market-based, sustainable energy system.
  • 15. EnergyVille - Mission • Activities: Basic, applied and industry-driven research, both theoretical and experimental Developing materials, technologies and methodologies resulting in new products and services Assisting in human capital development Giving science-based policy input from local to global level
  • 17. EnergyVille: some figures 2009 Founding EnergyVille Founding fathers: Wim Dries (Stad Genk), Dirk Fransaer (VITO), Gerrit Jan Schaeffer (VITO), Koenraad Debackere (KU Leuven), Ronnie Belmans (KU Leuven) en Stijn Bijnens (LRM). 2016 Opening EnergyVille 1 Genk becomes official home base of EnergyVille 2016 First ABB Research Award in Honor of Hubertus von Gruenberg given to Dr. Jef Beerten 2017 EnergyVille wins Febeliec Energy Award 2018 Opening EnergyVille 2 2020 Thor Park first regulatory sandbox for energy
  • 18. EnergyVille: some figures • Nationally and internationally embedded in several organisations: • VVSG • InnoEnergy • Flux50 • Catalisti • Blauwe Cluster • … • Revenues (to be delivered by Bert) • Several high-impact projects: • Linear • EFRO/SALK • …
  • 20. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 21. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 22. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 23. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 24. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 25. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 26. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 27. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 28. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 29. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 30. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 31. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering
  • 32. Materials & Devices Labs • Thin Film PV Lab • PV Solar Cell Lab • PV Module Lab • PV Reliability Lab • Outdoor PV Metrology Lab • Indoor PV Metrology Lab • Battery Lab • Dry Room in the Battery Lab • Battery Material Interface Lab • Wind Tunnel & Soiling Lab • Design and synthesis of organic semiconductors • DESINE: Design and synthesis of inorganic materials • Lab for Electrochemical Engineering Carbon black Binder Active material
  • 33. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 34. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 35. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 36. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 37. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 38. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 39. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 40. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 41. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 42. Energy Systems Labs • Battery Testing Lab • Home Lab • Low Voltage Grid Lab • Thermo Technical Lab • Medium Voltage Lab • Building Integrated PV Lab • Bipolar DC Lab • Power Electronics Lab • Digital Grid Emulation Lab • Smart Charging Lab
  • 43. BATTERY TESTING LAB THERMO TECHNCAL LAB DIGITAL GRID EMULATION LAB MEDIUM VOLTAGE LAB HOME LAB LOW VOLTAGE GRID LAB BIPOLAR LOW VOLTAGE DC LAB Energy Systems Labs BUILDING INTEGRATED PV LAB SMART CHARGING LAB
  • 44. BREEAM Outstanding label in Post-Construction Phase
  • 45. Ecosystem: Thor Park -> Regulatary Sandbox Thor Central: networking opportunities IncubaThor: entrepreneurship EnergyVille 1: research EnergyVille 2: research T2-Campus: Education Residential living lab Positive Energy District Thor Park sandbox area Industrya (John Cockerill) Flanders Make • Two to three houses • District energy system • Virtual / hardware-in-the-loop • Data & monitoring in entire district
  • 46.
  • 48.
  • 49. Solar energy BIPV & PV Integration PV-cell/module analysis and performance optimization High efficiency PV-cell/module technology New materials for PV PV module ageing and reliability study PV energy yield metrology, simulation & forecasting PV module-level converters (including modelling, testing and reliability)
  • 50. Electrical storage New materials for batteries Modelling, characterization and testing of batteries and battery materials New battery cell architectures Exploratory cell concepts & battery concepts Battery management systems Battery integration support
  • 51. Thermal storage Intelligent control systems Compact thermal storage solutions Integrated storage concepts
  • 52. Electrical power control and conversion Advanced and novel power devices Magnetic components for wide bandgap power converters Efficient and reliable power converters
  • 53. Sustainable heat conversion technologies Optimal heat recuperation Low-temperature power generation Flexible heat pumps
  • 54. Buildings & Districts Building and district energy performance Building technology assessment Home energy management systems
  • 55. Electrical networks Decision support for grid operators Towards HVDC grids Device interoperability testing using digital grid emulation DC nanogrids
  • 56. Thermal networks Smart DHC control Network design Analytics
  • 57. Strategies & Markets Electricity (energy) market design Long-term energy system planning Energy monitoring and policy support Interoperable flexibility trading solutions for energy markets
  • 58.
  • 59.
  • 60. Vision of PE Team: “Creating disruptive power electronics solutions to enable a sustainable energy transition.” Confidential
  • 61. 3 Applications Confidential CB – Circuit Breaker LVDC – Low Voltage DC MMC – Module MultiLevel Converter MVDC – Medium Voltage DC PoL – Point of Load SU – Step-Up SD – Step-Down SU/SD – Step-Up/Step-Down (Bidirectional) VBC – Voltage Balancer Converter
  • 62. 4 Power Converter – Roadmap – Hardware Oriented 6φ coupled inductor Integrated Chip Coupled Inductor Integrated GaN 3D printed Magnetics 3D printed Windings Combined Performance in Converter Topologies Magnetics Modelling and Optimisation MOR Mosfets & IGBTs Design Automation Electrical Steel Foil Ferrites and SMCs Shape OptimisationAI Non-ideal Wires Homogenisation Multiscale Modelling Data Driven MOR Multiphysics Modelling Dielectric 2020 2021 2022-2024 2025- GaN & SiC Litz Wire New Materials New Windings New Semiconductors 100W 300kHz GaN HSD 95% SMPS on Chip GaN BIPV IBC 2 MHz GaN Inverter GaN LLC Integrated LLC 100kW SST for Insulation Coordination 100 kW SiC Inverter for EV Powertrain 1.5 kV MMC for power system models and tools ~30 kW DAB/LLC Module for fast charging 100 kW Double Pulse Test GaN BIPV Flyback 1kW 100kHz HSU PV Laminated IBC LVDC 3L Balancer Single Pole LVDC Breaker Wireless Charging System >10MHz Converter 1kW 300kHz GaN HSU >97% M:7 ~30 kW DAB/LLC Module with GaN Dual Pole LVDC Breaker >10MHz Transformers and InductorsVariable Transformer GaN Gate Driver considering Magnetic Comp. Effects Low-loss and false turn-on proof GaN Gate Driver 1kW GaN HSU >99% M:25 1kW GaN HSD >99% M:25 4 3D printed Heat Sinks Novel Cooling Techs
  • 63. 5 Circuits – In-House Technology Confidential 2021 2021/2022
  • 64. 6 HSD Converter Voltage Reduction: 300:12, η: 93.8% Circuits – Key-Results BIPV DC-DC With MMPT to extract maximum power from the panels 3L DC-DC for LVDC Voltage balancing in Bipolar DC Grids Monolithic GaN GaN + Driver (imec) and board + tests (ELECTA) Full SiC Inverter 3φ 50kW for EVT applications BIPV – Busbars Low impedance connection Confidential
  • 65. 7 Low-voltage DC test facility • Reconfigurable lab infrastructure • 100 kW up to ±500V DC test grid • Unipolar and bipolar configuration • TN-S grounding or IT grounding • Power flow monitoring • Voltage measurements • Power electronic converter testing • Connected to other labs • Rooftop PV test site • Battery laboratory • EV Parking • Connection to EV2 building (“DC LEC” – “reg. sandbox”) • Tests • Voltage stability - power sharing • Protection systems • Equipment interoperability • Efficiency assessment 7 A ±500V BIPOLAR DC TEST GRID Only safety-approved LVDC facility in Belgium, part of “sandbox regulatory regime"
  • 66. 8 LVDC test grid as a “sandbox” (regelluwe zone) Publications Converter DC Distribution Transients New Simulator
  • 67. Power converters as battery interface Converter circuit level • components (Si, SiC, GaN) • converter topology • control Electrical system level • system topology • sizing of system components • application Design trade-offs: • total system cost • application performance • reliability • energy losses • installation flexibility: retrofit, modularity • …
  • 68. Example: dc vs ac coupled home battery with PV + Industry trend
  • 69. Example: dc vs ac coupled home battery with PV Future: local dc grid?
  • 70. 12 Confidential Modelling - Residential PV-BESS Systems • Goals • Link bottom-up and top-down approaches. • AC and DC grids • Accurate modelling of converter systems. • Benchmark for optimal PV-battery system design and control. • Achievements • Developed and validated a setup for measurement-based models of existing PV- battery converter systems. • Established a convex optimization model framework for design and control.
  • 71. 13 Laboratory Infrastructure at EnergyVille Confidential • Labs • Low Voltage Grid Lab • Bipolar DC Lab • Power Electronics Lab • Medium Voltage Lab • Efficiency Maximization • PV Reliability Lab • Out-Indoor PV Metrology Lab • Battery Testing Lab • Lab Infrastructure • 100 kW ±330…500V DC test grid • Unipolar and bipolar configuration • TN-S grounding (or IT grounding) • Reconfigurable • Power flow monitoring • Voltage measurements • Power electronic converter testing • Communication interfaces • Tests • Voltage Stability – power sharing • Equipment interoperability • Efficiency assessment • Thermal behavior of components/converters
  • 73.
  • 74. 16 Battery Storage Applications High level revenue estimation in the German market per year source: [J. Engels, Integration of Flexibility from Battery Storage in the Electricity Market, PhD KU Leuven (sup. G. Deconinck), Jan 2020] Need for value stacking
  • 75. 17 Value of battery storage for FCR in Germany source: [J. Engels, B. Claessens, G. Deconinck, "Techno-Economic Analysis and Optimal Control of Battery Storage for Frequency Control Services, Applied to the German Market," Applied Energy, Vol. 242, May 2019, pp. 1036-1049.] Revenues i.f.o. C-rate, battery price and rated capacity
  • 76. 18 Impact of distribution grid constraints on FCR with residential batteries • regulatory constraint for assets performing FCR & connected to LV grid • max 5 kW per connection point • max 10 assets in each circle of radius 100m • reduction in FCR capacity depends on participation rate & neighbourhood • distributed optimisation to maximise FCR capacity source: [J. Engels, B. Claessens, G. Deconinck, "Grid-Constrained Distributed Optimization for Frequency Control with Low-Voltage Flexibility," IEEE Trans. on Smart Grid, 11(1): 612-622, 2020]
  • 77. 19 Value stacking: FCR + self consumption 10kWh / 7kW home battery Battery + inverter PV panels + inverter Household consumption Injection meter kWh Grid connection kWh Consumption meter Consumption Injection Electricity Cost Frequency Control Value battery No battery 5.8 kWh 10.7 kWh 0.36 € - Only self- consumption 0.1 kWh 4.3 kWh -0.58 € - 0.83 € Self-consumption + Frequency control 1.4 kWh 5.6 kWh -0.47 € 5.58 kW 2.38 € source: [J. Engels, B. Claessens, G. Deconinck, "Combined Stochastic Optimization of Frequency Control and Self- Consumption with a Battery," IEEE Trans. on Smart Grid, 10(2):1971-1981, 2019]
  • 78. 20 Value stacking: FCR + peak shaving 2 x 1MW, 1MWh battery Frequency control capacity Frequency control capacity Frequency control capacity Frequency control capacity source: [J. Engels, B. Claessens, G. Deconinck, "Optimal Combination of Frequency Control and Peak Shaving with Battery Storage Systems," IEEE Trans. on Smart Grid 11(4):3270-3279, 2020
  • 79. 21 Conclusion • distributed control and optimisation of DER assets • data driven and model based • deterministic and stochastic techniques • combined use of batteries (value stacking) • for auxiliary services to the grid • for self consumption, peak shaving,… • for time-of-use cost minimisation, … • both for small LV connected and large MV/HV connected batteries
  • 80.
  • 81. GLOBAL CHALLENGE FROM REDUCING CO2-EMISSION TO RE-USINGIT Source:IPCCAgriculture/deforesta3 tion Power/Transport/Buildings Industry Total Zero CO2 emission of energy generation, transport and buildings Toward full zero CO2 emissions Key elements:  Energy use reduction  Renewable energy  Energy storage  Energy management Key element: Carbon Capturing and Utilization (CCU)
  • 82. ENERGYTECHNOLOGYTRENDS Maximize renewable energy generation Building-,Vehicle-, Infrastructure-Integrated PV Assure good financial return Accurate PV energy yield simulation/forecasting for power plants Digitalization of energy flows enabling‘prosumers’ Power to Molecules
  • 83. ENERGY EVOLUTION INTERACTING DISTRIBUTED ENERGYVECTORS Short- and long-term energy storage Conversion in new fuels
  • 84. PV HAS BECOME THE CHEAPEST SOURCE OFENERGY 5 CONFIDENTIA (Combined Cycle Gas Turbine) solar CoD = Cost of Debt, CoE = Cost of Equity L
  • 85. IMEC PV TECHNOLOGY HIGHLIGHTS Better monofacial Si solar cells ~23%, certified, industrial size, industrial processes ~23%, industrial size, industrial processes, >95% bifacial, more kWh/kWp Perovskite thin film PV Focus on large area, high efficiency, stability, industrialization Silicon-thin film tandem solutions achieving 27.1%, working towards +30% New module interconnection techniques Simplified manufacturing, higher reliability, allowing mass customizationAchieving ~15% for 12x12cm² Better bifacial Si solar cells
  • 86. BIPV  PV BECOMES A BUILDING PRODUCT Building product – needs to comply with construction needs:  Protection for weather,heat,noise,...  Similar size flexibility as construction element  Safety  Aesthetics Challenge  Cost  Flexible customization a building productPV
  • 87. BUILDING INTEGRATED PV TRADITIONALWAYOFWORKING Courtesy pictures: website ISSOL OUR SOLUTION  A lot of manual manipulation,hence high cost  Scalable customized automation, enabling lower cost (industry4.0) Imec:  Pick & Place enabled technology through woven interconnect patches.  Easily allowing for different sizes and patterns
  • 88. DEVELOPMENT BIPV SOLUTIONS BIPV “CURTAINWALL” FACADES Integrating cells,electronics,insulation into an easy to place building component Plug & play curtain wall component
  • 89. COMBINING SOLAR AND ENERGY STORAGE Shifting solar generation peaks
  • 90. 1E-04 1E-03 1E-02 1E-01 1E+00 1E+01 1E+02 1E+03 1E+04 < mWh < < Wh < < kWh < Smart carts, patches, wearables and flexible electronics... Wearable and Flexible distributed wireless sensors and communicators... Wireless sensor networks Mobile-IT Smart watch, phones, tablets, PC’s Back-up power chip or PCB Power on board Hobby and power tools Portable electronics Home storage, micro-grid storage, grid storage Renewable Energy Bikes, automotive, aviation, rail,... Vehicles 1E+05 1E+06 < MWh Rechargeable Li-ion batteries BATTERY APPLICATION SPECTRUM
  • 91. Rechargeable Li-ion batteries 1E-04 1E-03 1E-02 1E-01 1E+00 1E+01 1E+02 1E+03 1E+04 < mWh < < Wh < < kWh < Smart carts, patches, wearables and flexible electronics... Wearable and Flexible distributed wireless sensors and communicators... Wireless sensor networks Mobile-IT Smart watch, phones, tablets, PC’s Back-up power chip or PCB Power on board Hobby and power tools Portable electronics Home storage, micro-grid storage, grid storage Renewable Energy Bikes, automotive, aviation, rail,... Vehicles 1E+05 1E+06 < MWh Power in the Package Large capacity Solid-state cells & Smart cells (sensor in the cell) 3D thin-film microbatteries Micro- supercaps BATTERY APPLICATION SPECTRUM
  • 92. NEW SOLID-STATE BATTERY CONCEPT Thin Li-based anode Thin solid electrolyte layer compatible with novel thin lithium-based anodes Dense nanoparticle electrode by impregnation of liquid precursor and electrolyte solidification in electrodes New solid-state battery More safety  solid state electrolyte More energy  dense nano-particles Faster charging  high ion conductive electrolyte Longer life-time  protective coatings Current wet battery
  • 93. GO BEYOND CURRENTTECHNOLOGY Expected practical limit wet batteries Need to switch to solid-state batteries Solid electrolyte processed as a liquid with 10mS/cm ionic conductivity 3D nano-mesh current collector combining high surface area with high (regular) porosity for Li metal anodes Enabled by.... Imec roadmap to go beyond current battery technology limitations Target of 1000Wh/L All Solid-State cell with 400Wh/L charging in 2h
  • 94. IMEC’S INNOVATIVE SOLID STATE BATTERY CONCEPT https://vimeo.com/263875713
  • 95. IMEC ENERGY STORAGE Status & target 8 400 Wh/L Current status 1000 Wh/L, < 1 hour, target
  • 96. 4 5 FROM MATERIALS TO UPSCALEDDEVELOPMENT WITH STATEOF THE ARTINFRASTRUCTURE Large dry room with pouch cell assembly line Battery material development and upscaling Battery testing lab
  • 97. • 50% increase in available energy • 23% increase in charge rate • 38% lower costs on pack level • Safety control increased/more accurate • 2nd life : cell sorting more efficient (cost-effective) SMART BATTERY CELLS Increasing quality, reliability and life time Smart Cell BMS Controller Smart Cell Smart Cell Smart Cell Improved BMS Electrochemical storage Thin film electronics Multiple sensors+
  • 98. OTHER BATTERY DEVELOPMENTS Micro batteries 1  Material development for materials in the battery (solid & liquid) : binders, current collectors, additives  Interface layers: launching collaborative effort on spatial ALD buffer layers. 20 µm Combining high capacity at micro footprint/volume  Application domains  Medical/implants, flexible batteries ...  Micro batteries  Smart batteries and related data analysis  Integrated sensors monitoring performance, status, ... Digital lens Implantable glucose sensor Micro drone Smart pill
  • 99. 22 electrolysis technology blocks CHOOH Industry Mobility Consumers & utilitiesAgriculture CO2 H2O N2 NH3 H2 CH3OH C2H5OH C2H4 POWER TO MOLECULES
  • 100. ELECTROLYSIS (4) Efficient ionic transport to maintain charge neutrality AND balance the electrod15e reaction (electrolyte) (3) Efficient charge transfer reaction at the cathodic reaction site (catalyst and electrode assembly) cation anion (5) Efficient charge transfer reaction at the anodic reaction site (catalyst and electrode assembly) (6) Efficient extraction of electrons from reaction site (current collector) (2) Efficient supply of electrons to reaction site (current collector) (1) Sufficient voltage/current supply (power supply)
  • 102. IMPROVED MEMBRANE ELECTRODEASSEMBLY BASED ON IMEC’S NANOMESH Ion Exchange Membrane (acid or alkaline) Cathode: Carbon + nano-catalyst (e.g.Pt) Anode: Porous metal (carbon) + nano- catalyst (e.g. mixture of RuO2 and IrO2) e-conductive flow plate (and cooling) e-conductive (gas) diffusion Layer seal Traditional MEA (Membrane ElectrodeAssembly) e-conduct flow plate (and cooling) Imec’s nanomesh based solution  Thinner MEA  higher E-density  Higher effective surface area with high porosity  higher current throughput  Reduction Ohmic losses  Controlled catalyst morphology and nano- architectures  improved kinetics  Reduction precious materials  lower cost
  • 103. NANOMESH ELECTRODES Replacing thick foams with thin nanomesh 28 Several hundred micrometer thick foam Few micrometer thin nanomesh 100nm 1µm Higher surface area, same porosity Free-standing and flexible
  • 104. WATER ELECTROLYSIS FOR HYDROGEN FABRICATION Example of HER at Ni nanomesh, Ni foam and C-cloth
  • 105. FIRST STEP: H2 PRODUCTION BY ELECTROLYSIS 0 THEN: PROCEED TOWARDS ‘POWER TO MOLECULES’NEXT PHASE: CARBON CAPTURE AND POWER TO MOLECULES
  • 106. • More renewable energy • Need for energy storage solutions • Better batteries • Solide state batteries • Higher energy density, faster charging and safer • Conversion to hydrogen / power to molecules • Optimized electrolysis process using unique nanomesh technology • Scalable production process using atmospheric electrochemistry ENERGY STORAGE ... KEY MESSAGES 2
  • 107. For more information: Philip.Pieters@imec.be
  • 108. EXPLOIT THE FULL POTENTIAL OF BATTERY STORAGE
  • 109. 2 VISION Batteries are enablers in accelerating the shift towards sustainable and smart mobility, in supplying clean, affordable and secure energy and mobilizing industry for a clean and circular economy. Today the battery market is dominated by Li-ion technologies with declining prices. Competition from other chemistries is rising and can on the long-term outperform the current technologies. More and more attention and requirements are set with respect to reliability, safety, cost, complete lifetime including second life feasibility, sustainability and intelligence of the batteries.
  • 110. 3 MISSION We develop technologies and services for electrical storage solutions that • Improve their safety • Improve their QRL (Quality, Reliability and Lifetime) • Assess their “value” To be applied in • Stationary energy storage systems • Mobile applications in an industrial context • Automotive applications In order to • Enable their market implementation and/or breakthrough • Strengthen their current position in the market and to serve multiple stakeholders in the value chain
  • 111. 4 ENERGYVILLE PARTNERS – ELECTRICAL STORAGE
  • 112. X 1.500 @YouTube X 20.000 @The Korea Bizwire, 2019 TALKING ABOUT BATTERY SAFETY …
  • 113. IT’S ABOUT MORE THAN SAFETY ALONE MAXIMISING RANGE FAST CHARGING
  • 114. IT’S ABOUT MORE THAN SAFETY ALONE HIGHER SHARE RENEWABLE ENERGY INCREASING REVENUE MAXIMISING LIFETIME Deutsche ÜNB CYCLES
  • 115. NEED FOR ADVANCED MONITORING & CONTROL SENSING & HIGH VOLT. CONTROL PERFORMANCE MANAGEMENT DIAGNOSTICS INTERFACING PROTECTION
  • 116. • MODULAR MASTER-SLAVE CONFIGURATION • FLEXIBLE IN HARDWARE & SOFTWARE • PATENTED TECHNOLOGY & ALGORITHMS • BASED ON BATTERY EXPERTISE • MULTI-CHEMISTRY & APPLICATION SUPPORT • READY FOR HYBRID STORAGE SYSTEMS • FOLLOWING AND GUIDING REGULATION • FOR BATTERY CELL INTEGRATORS, BMS & EMS DEVELOPERS WE DEVELOP WHAT YOU NEED, NOT ONLY WHAT YOU ASK M S S
  • 117. WE DEVELOP WHAT YOU NEED, NOT ONLY WHAT YOU ASK
  • 118. SERVING YOU WITH THE PROMISED PERFORMANCE CURRENTILLUSTRATIVE CONSERVATIVE SAFE OPERATING AREA PREFERRED OPERATING AREA ADVANCED SAFE OPERATING AREA MAXIMISING LIFETIME INCREASING REVENUE FASTER CHARGING BETTER DIMENSIONING
  • 119. INCREASING REVENUE & MAXIMISING LIFETIME CAUSES t, high/low T, high/low V, I, s BATTERY DEGRADATION EFFECT Capacity fade Power fade QUESTION: HOW TO USE A BATTERY TO EXTEND ITS LIFETIME WITHOUT SACRIFING PERFORMANCE? Jorn M. Reniers et al., J. Electrochem. Soc. 2019 volume 166, issue 14, A3189-A3200
  • 120. • WHOLESALE ARBITRAGE • APPLICATION WITH FREEDOM IN USING THE BATTERY • TRADE POWER ON THE DAY-AHEAD MARKET • REVENUE -> BUY CHEAP & SELL EXPENSIVE • BUT USAGE -> DEGRADATION COST • MODEL FORMULATION IS THE KEY INCREASING REVENUE & MAXIMISING LIFETIME CASE STUDY Day-ahead wholesale price in 2014 in Belgium • BASE BATTERY MODELS AND DEGRADATION MODEL ADD-ONS • COMPARE DEGRADATION PREDICTIONS WITH DEGRADATION EXPERIMENTS • COMPARE PERFORMANCE IN PRICE ARBITRAGE
  • 121. INCREASING REVENUE & MAXIMISING LIFETIME CONVENTIONAL – don’t care about degradation degradation • EMS are considering batteries just as a another asset to engage and disengage • ‘end-of-life’ when 20% capacity has been lost
  • 122. INCREASING REVENUE & MAXIMISING LIFETIME CONVENTIONAL – care about degradation CONVENTIONAL – don’t care about degradation degradation • Accounting for degradation reduces it from 15% to 2.5%
  • 123. INCREASING REVENUE & MAXIMISING LIFETIME ADVANCED MODEL CONVENTIONAL – care about degradation CONVENTIONAL – don’t care about degradation degradation
  • 124. INCREASING REVENUE & MAXIMISING LIFETIME DEGRADATION • ‘END-OF-LIFE’ WHEN 20% CAPACITY HAS BEEN LOST • ACCOUNTING FOR DEGRADATION REDUCES IT FROM 15% TO 2.5% • PHYSICS-BASED MODEL VS CONVENTIONAL APPROACH REDUCES DEGRADATION TO 1.7% ECONOMIC EFFECTS • ACCOUNTING FOR DEGRADATION REDUCES REVENUE BY 20% AND DEGRADATION COST BY 83% • PHYSICS-BASED MODEL INCREASES REVENUE BY 17% AND DECREASES DEGRADATION COST BY 30% THE EMS IS CARRYING THE MODEL AND THE BMS DELIVERS THE PARAMETERS TO FEED THE MODEL.
  • 125. ALWAYS ON THE WAY TO … MORE INTELLIGENT SYSTEMS INCREASING FLEXIBILITY IMPROVING SAFETY & PERFORMANCE IMPROVING COST STRUCTURE +
  • 126. LET’S WORK TOGETHER TOWARDS OUR RECHARGEABLE FUTURE www.battsense.eu www.batterystandards.info www.energyville.be 19